HenHouse
Recruit
- Joined
- Aug 26, 2025
- Messages
- 3
Hello all, 3 weeks ago I bought my first boat with a Force 120hp outboard. I got a smoking deal and purchased it knowing it was overheating. I've done the following to solve it to no avail, and made a dumb mistake. This forum has been invaluable so far, and I appreciate all the help I can get.
Tested on water before anything else with an infrared laser, and the alarm is working properly.
Replaced impeller and housing. Ensured it was installed correctly.
Replaced the thermostat and tested it on the stove. It works correctly.
It still overheated
I thought it could be a blockage. So I did the following
Replaced exhaust cover gaskets and cleared some minor blockages.
Replaced the head gasket and cover. No blockages.
I took it out this morning to test it after replacing the gaskets. I made a dumb mistake and had my infrared laser set to Celsius. I'm not sure how I did not think to check this. The alarm went off, but when using the laser, I thought I was within the proper operating temperature. Tested on the trailer and out on the lake. The engine was on for about 20 minutes, and about 6 minutes were on plane, the rest were at idle. I continuously read the temps throughout this process in Celsius thinking I was okay. I caught my mistake once back on the trailer. The hottest temp readings I got are as follows.
On trailer testing - 132C / 270F
Tested on trailer in reverse - 180C / 356F
Idled from trailer to dock - 113C / 235F
After 1 min plane - 115C / 240F
After 1 min 30 seconds plane - 125C / 257F
After 5 min plane and 1 min idle back at trailer (when I noticed) - 214F
The engine ran well the whole time only thing I noticed was excess smoke.
No clunking or seizing
Since this I've dropped the lower unit, and the impeller is still good. Removed spark plugs, and they seem ok. I'm not sure how to proceed. 365F is insanely hot, and I can't imagine I didn't cause major damage. Should I do a compression test? Take the head back off and inspect?
I think the overheating issue is due to a possible gasket/o-ring failure at the top of the water tube and exhaust jacket. Do I even try and fix the overheating after getting it to these temps?
Another thing to note is it doesn't overheat on muffs but on the lake, it does.
Please help.
Tested on water before anything else with an infrared laser, and the alarm is working properly.
Replaced impeller and housing. Ensured it was installed correctly.
Replaced the thermostat and tested it on the stove. It works correctly.
It still overheated
I thought it could be a blockage. So I did the following
Replaced exhaust cover gaskets and cleared some minor blockages.
Replaced the head gasket and cover. No blockages.
I took it out this morning to test it after replacing the gaskets. I made a dumb mistake and had my infrared laser set to Celsius. I'm not sure how I did not think to check this. The alarm went off, but when using the laser, I thought I was within the proper operating temperature. Tested on the trailer and out on the lake. The engine was on for about 20 minutes, and about 6 minutes were on plane, the rest were at idle. I continuously read the temps throughout this process in Celsius thinking I was okay. I caught my mistake once back on the trailer. The hottest temp readings I got are as follows.
On trailer testing - 132C / 270F
Tested on trailer in reverse - 180C / 356F
Idled from trailer to dock - 113C / 235F
After 1 min plane - 115C / 240F
After 1 min 30 seconds plane - 125C / 257F
After 5 min plane and 1 min idle back at trailer (when I noticed) - 214F
The engine ran well the whole time only thing I noticed was excess smoke.
No clunking or seizing
Since this I've dropped the lower unit, and the impeller is still good. Removed spark plugs, and they seem ok. I'm not sure how to proceed. 365F is insanely hot, and I can't imagine I didn't cause major damage. Should I do a compression test? Take the head back off and inspect?
I think the overheating issue is due to a possible gasket/o-ring failure at the top of the water tube and exhaust jacket. Do I even try and fix the overheating after getting it to these temps?
Another thing to note is it doesn't overheat on muffs but on the lake, it does.
Please help.
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