Fuel Guage not working

Themanofsteel

Petty Officer 1st Class
Joined
Jul 11, 2015
Messages
312
I have a Bayliner Capri 1988 w/a Force outboard 85hp. The Fuel gauge is not working. Anyone know how to go about fixing it?
 

Barnacle_Bill

Admiral
Joined
Feb 8, 2004
Messages
6,469
You should have 12V on one side of the gauge with the key on. From there the other side of the gauge has a wire going to the sending unit in the tank. Make sure that is good. The sending unit also has a ground. If voltage and wiring is all good then check the sending unit.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
The quick check is toi turn the key to the RUN (not start) position.
Using a short piece of wire, momentarily touch one end of the wire to the terminal marked "S" (sender) on the gauge. This terminal should have a pink wire on it.
Touch the other end of the wire to the ground terminal on the gauge. If the gauge has +12 volts and ground the needle should pop over to full. If it doesn't then it's time to break out the meter. Check for +12 volts on the "I" terminal. Make sure the ground terminal has a known good ground. If the gauge itself is working, then the sender or the pink wire has an issue.

Disconnect the pink wire. Set your meter to read resistance. Turn the key OFF. Measure the resistance of the pink wire to ground. Depending on how much fuel is in the tank you should read 240 ohms empty, 109 ohms 1/2, or 33 ohms full. Those readings can vary a bit. If the meter reads open circuit or way different than stated, then move to the sender and repeat the test you just performed. If the readings are correct at the sender, the wire has a problem. If the readings are the same as previously, the sender needs replacing (assuming the metal shell has a good ground).
 

Themanofsteel

Petty Officer 1st Class
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Jul 11, 2015
Messages
312
Thanks I'm going to try all this. One other thing, how does it read the volume of fuel in the tank? Is there a sensor in the tank and can it go bad?
 

gm280

Supreme Mariner
Joined
Jun 26, 2011
Messages
14,605
themanofsteel, Silvertip has about covered everything. And to answer your question, YES there is something in your tank that coverts the fuel level to a resistance value. There is a swing arm that has a float on it. And that float floats on the surface of the fuel. And that arm is connected to a variable resister that changes depending on the height of the fuel. So that is how it determines the fuel level on the gauge...
 

Themanofsteel

Petty Officer 1st Class
Joined
Jul 11, 2015
Messages
312
Got it working. Thanks everyone. Another question. One of the carburetors is leaking from a small bass screw with a hole in it. How to fix?
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Look at the other carburetor and see if something is missing such as a plug. A small brass screw with a hole in it sounds like a jet, but it would not likely be open to the outside of the carb, hence the fuel leak. The leak may be due to the float level in the carb being set wrong or the inlet needle and seat are not seating or working correctly. Float is fuel saturated and no longer floats.
 
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