Fuel Line 3/8" vs. 5/16"

Greenporter

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Joined
Jul 13, 2009
Messages
18
2006 90hp with a portable tank.

The manual says to use a 5/16" fuel line for 25hp-130hp. My boat has a 3/8" fuel line for some reason - I guess they made a mistake when they installed the engine. I have owned it for 2 years and it has run flawlessly. I came across the fuel line problem this week while troubleshooting a warm starting problem. Cold starts and runs perfectly but after an hour of sitting it take 10+ key turns to start. Someone suggested I stop pumping the ball (and choking) before starting it after the hour.

I don't think the fuel line size is related to the issue but I wanted to know the forums opinion of the suggested 5/16" vs. the 3/8" I have been using.
 

Daviet

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Sep 24, 2008
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8,958
Re: Fuel Line 3/8" vs. 5/16"

I would stick with the 3/8 fuel line.
 

emdsapmgr

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Dec 9, 2005
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11,551
Re: Fuel Line 3/8" vs. 5/16"

The size of the fuel line is unrelated to any problem. Your engine will run fine on either 5/16 or 3/8 line. If you had a V6, the 3/8 line would be required. Unlikely you should need to reprime the fuel hose bulb during the same day of operation. You may only need to re-choke the engine when it cools off, usually after a few hours.
 
Last edited:

Greenporter

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Jul 13, 2009
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18
Re: Fuel Line 3/8" vs. 5/16"

Two votes for keeping the 3/8" is good enough for me.

How about pumping the ball until stiff on an engine that has been running for awhile then sits for an hour? From what I understand it shouldn't matter if I pump it again since the carb floats will keep out the gas.
 

Greenporter

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Jul 13, 2009
Messages
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Re: Fuel Line 3/8" vs. 5/16"

just read your response about the ball pumping.

thanks - I think I will lay off the choking and pumping on the restart after the hour long sit. Hoping this will solve the problem.
 

Rick.

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Jul 30, 2006
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Re: Fuel Line 3/8" vs. 5/16"

I can't see a reason why it would hurt anything. On the other hand it is probably not necessary after just one hour. I think it is one of those things that you have to learn what is best for your motor. I don't pump my bulb (85-40 HP. Johnson) at all during the day after the initial cold start and that works well for me. My little motors (15 and under) do seem to require a bulb pumping after sitting for a while during the day but don't normally require choke after the initial cold start. I too agree there is nothing wrong with 3/8 fuel lines even if 5/16ths. is good enough. Rick.
 

Seth1904

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Jul 22, 2010
Messages
13
Re: Fuel Line 3/8" vs. 5/16"

i would have to agree witht he fuel line i would stick with the 3/8's line it sounds like it has to do with the carbs
 
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