Fuel pump leak

cschwass

Recruit
Joined
Aug 3, 2007
Messages
4
1976 Evinrude 75hp
I rebuilt the fuel pump and now it leaks out the back. There is a small hole near the top rear (breather hole??) that spits out gas when the motor is running.

Do I have a tear in the diaphram? Any thoughts?
 

borz170

Petty Officer 2nd Class
Joined
Mar 8, 2008
Messages
137
Re: Fuel pump leak

What did it do prior to disassembly? Did you put it back together the same as it was? I have had similar problems with the same pump. I had to screw with it, movint the outside plate (that the in fuel hose connects to) back and forth, tightening the screw hand tight, squeezing the ball, and doing it again until it stopped. Try that...
 

ezeke

Supreme Mariner
Joined
Sep 19, 2003
Messages
12,532
Re: Fuel pump leak

fuel_pump_rebuild_4.jpg


Take a look at the first thread at the top of the main page. There are pictures and diagrams that may help.

The back of the pump is separated from the rest of the pump by a full membrane that moves back and forth with the pulse from the engine. Gasoline should not reach the back of the pump because of the membrane.

Is it possible that you switched the fuel line and the pulse line?

The picture is the property of Theoutdoorsman
 

cschwass

Recruit
Joined
Aug 3, 2007
Messages
4
Re: Fuel pump leak

Thanks for the reply's.

I don't think the lines are switched, only because it fires and runs (roughly) so it must be getting gas. I'll have to disassemble and take a closer look at the membrane. There has to be a pinhole that is letting gas through.

What is the correct thread sealant to use on the screws (to keep gas from passing through the screw holes, behind the membrane, and out the back)?

Thanks again.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Fuel pump leak

that is why i replace important parts, rather than rebuild.
 
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