Intermediate Housing lube change

Mahoney

Chief Petty Officer
Joined
Aug 2, 2004
Messages
537
OMC sterndrive, not 800 series I dont believe. Stamp is worn off, but it doesnt look like it ever said 800. Anyhow, manual says to remove fill/drain plug and let housing drain fully. I am not sure if this is a typo or not, but do you need to pump out the lubricant as there seems to be no seperate drainplug for the intermediate housing?
 

Boomyal

Supreme Mariner
Joined
Aug 16, 2003
Messages
12,072
Re: Intermediate Housing lube change

If your outdrive is the same age as your boat, it is an electric shift OMC model. There is no drainplug for the intermediate housing, There is also very little lube in the housing. It is just there to keep the double bearing set, for the drive shaft lubricated. You can suck as much out as you can and refill back to the opening of the fill hole.<br /><br />When they went to the cable/hydraulic shift (800) in 1978, I believe they put in a drain plug. Otherwise there is very little difference in the intermediate housings.<br /><br />A word to the wise. Before I'd go to the bother of changing the lube, I would pull the drive shaft out, checking your ball gears at the same time, and inspect the splines. If they are worn, the coupler is probably worse and you could be in danger of spinning the shaft in the coupler. That means you stop and do not pass go and you'll pay out $200.00 plus.<br /><br />In 1978 or so, they went to a heavier spline that will not wear out. I just put one in my '75 302. Mine looked scary and it was two years newer, driving a lighter boat with a smaller motor. Needless to say, you will have to pull the engine to get to the coupler. A new shaft and coupler are not cheap but.....<br /><br />Now, aren't you glad you asked? ;) <br /><br />Ps, if major repair is ever nec, on the outdrive itself, and you want to keep the boat, convert to a late mechanical shift 800 drive. With a new shift lever and cables, they bolt right to your intermediate housing.
 

supercab78

Petty Officer 2nd Class
Joined
Sep 6, 2004
Messages
158
Re: Intermediate Housing lube change

Hey; I have an old electric shift, you say the 800 series bolts up to the older (1975) style intermediate housing? Do they have the same gear ratio? Jeff
 

Bt Doctur

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Aug 29, 2004
Messages
19,453
Re: Intermediate Housing lube change

Most Ive had to worn on have a lower unit oil chamber,an upper unit oil chamber and intermediate chamber.(the one at the transom).<br />The drive fill/drain plugs are easy to spot, the housing upper plug is top right of the ball gear and the drain is just below the ball gear near the exaust on the right side of the drive.You drain from the lower plugs and fill from the lower plugs untill it comes out the top plug.This removes all the air pockets/bubbles from the system to properly fill it with oil.
 

Boomyal

Supreme Mariner
Joined
Aug 16, 2003
Messages
12,072
Re: Intermediate Housing lube change

Originally posted by supercab78:<br /> Hey; I have an old electric shift, you say the 800 series bolts up to the older (1975) style intermediate housing? Do they have the same gear ratio? Jeff
Yep! 1.5 to 1. You also need the shift converter box and the correct cable shifter. You also have to enlarge the hole in the intermediate housing, where your shift wire comes thru, to accept the larger diameter shift cable, then you have to use a sealant as there is no clamp as on the later housings. I've been running one on my '75 since '79.
 

Boomyal

Supreme Mariner
Joined
Aug 16, 2003
Messages
12,072
Re: Intermediate Housing lube change

Originally posted by Bt Doctur:<br /> Most Ive had to worn on have a lower unit oil chamber,an upper unit oil chamber and intermediate chamber.(the one at the transom).<br />The drive fill/drain plugs are easy to spot, the housing upper plug is top right of the ball gear and the drain is just below the ball gear near the exaust on the right side of the drive.You drain from the lower plugs and fill from the lower plugs untill it comes out the top plug.This removes all the air pockets/bubbles from the system to properly fill it with oil.
BT, this is for the drive, not the intermediate housing. Pre-800 intermediate housings do not have a drain plug.
 

KaGee

Admiral
Joined
Aug 14, 2004
Messages
7,069
Re: Intermediate Housing lube change

Seloc book says you gotta pull the shaft to drain the oil.<br /><br />What about your idle problem Mahoney????
 

Mahoney

Chief Petty Officer
Joined
Aug 2, 2004
Messages
537
Re: Intermediate Housing lube change

Idle problem is pretty much isolated to old ignition. I changed the points and things got a whole lot better, however I can here arcing from the wires o the block, so I am missing as well. New ignition upgrade and I should be golden!
 

KaGee

Admiral
Joined
Aug 14, 2004
Messages
7,069
Re: Intermediate Housing lube change

Glad you are getting it worked out.
 
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