Johnson 150 fuel issues.

Boyd.stephen

Recruit
Joined
Jun 20, 2021
Messages
2
I’m sure this a redundant post but I cannot find a solution to my issue. I have a 2003 Johnson 150 carbureted. The motor idles for a few minutes and then slowly bogs down and runs out of fuel. I have replaced the fuel line, pick up and vro. I tried opening the fuel cap and cleaning the vent. I also tried an auxiliary tank and still no luck. If I pump the ball it will run fine. Motor runs strong when it’s getting fuel. Vro is omc premix vro! Any ideas? Thanks!
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,375
Your fuel pump is obviously not pumping correctly. You motor likely has a vapor separator just above the OMS pump. It' s cover must be airtight, and it's float valve must be working to properly draw fuel from the tank.

In addition, you likely have a vapor pump on that motor. It also must function properly for the motor to draw fuel.

You might rebuild both those devices. A service manual would help.
 

Boyd.stephen

Recruit
Joined
Jun 20, 2021
Messages
2
Your fuel pump is obviously not pumping correctly. You motor likely has a vapor separator just above the OMS pump. It' s cover must be airtight, and it's float valve must be working to properly draw fuel from the tank.

In addition, you likely have a vapor pump on that motor. It also must function properly for the motor to draw fuel.

You might rebuild both those devices. A service manual would help.
Thank you! I rebuilt the old vro pump, that didn’t work, so I bought a brand new original pump and that also didn’t fix the issue. I just ordered a new vapor pump and I removed the top of the vapor seperator and found that the spring clip on the float valve is missing. I’m assuming this is the issue!
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,375
That is a good question. I am not sure what that spring clip does. I had thought it retained the needle valve.

I would replace the inlet needle, seat and cover gasket, with the latter being most important.
 
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