Johnson 4.5 pullstart replacement

safetysam1

Cadet
Joined
Apr 10, 2010
Messages
11
I have a 1983 Johnson 4.5 seahorse outboard model #J5RHCTA and was wondering what the correct procedure for putting on a new pull rope
because last season the original one broke. I would appreciate any help
Thank-You and happy boating!
 

Joe Reeves

Supreme Mariner
Joined
Feb 24, 2002
Messages
13,262
Re: Johnson 4.5 pullstart replacement

(Manual Starter Cord Installation)
(This pertains to the vertical type of Manual Starters such as the 9.5hp and later 4.5/6/8hp models etc)
(J. Reeves)

1 - Have a pair of vice grips handy set so that they will grab the top of the starter spindle tightly but will not damage it.

2 - Using a large screwdriver inserted into the top of the starter spindle, wind the starter in a counter clockwise direction 12 to 14 turns, stopping so that the cord locking slot is facing the away from the engine.

3 - Lock the spindle in that position with the vice grips, letting the vice grips lay against the flywheel.

4 - Insert the cord as needed and make sure it is retained properly at that slot.

5 - Feed the cord out the starter cord hole at the front of the engine and attach the handle.

6 - Grip the cord tightly so that the spindle cannot spin around rapidly, then release the vice grips.

7 - Allow the cord to be withdrawn slowly around the spindle.
 

safetysam1

Cadet
Joined
Apr 10, 2010
Messages
11
Re: Johnson 4.5 pullstart replacement

Thanks Joe for the info. I'm going back out to try this on my motor. It sounds
pretty easy but the "blown-up" picture that I got from
(www.Evinrude.com) for that starter does not call anything the "spindle"
so I am somewhat confused.
 

safetysam1

Cadet
Joined
Apr 10, 2010
Messages
11
Re: Johnson 4.5 pullstart replacement

well I just got the pullrope put back on.
Thank-you again!
 
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