Learning the hard way... (long post)

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Well ladies and gentleman I just wanted to say thank you for these forums. This is my first post on this forum, but by no means am I an internet newbie. I have been lurking here for about 2 weeks, since the purchase of my boat.

Let me give you a little background on who I am, so that you all have a little bit of insight into my experience level with mechanics...

I have been in the US Air Force for 18 yrs, I am a vehicle mechanic, and have been since I came into the service. I work on everything from lawn mowers to armored personnel carriers. So I have a wide knowledge of anything automotive related. But I am dumber than a box of rocks when it comes to a boat... somewhat.

I joined the forum because I have been using it over the past 2 weeks to diagnose some of the issues that I have. So without further delay, here is what I am going to need help with...

Boat #1, 1986 Landau Bow rider 18' I/O 3.0 w/ OMC cobra stern drive. Boat was purchased as a basket case on ebay from Boatangel. I did not get hurt on the price, but the engine had a cracked block, and was in pieces when I received it (head removed, starter laying on deck, no interior etc etc) Stern drive was laying on the deck as well. but the hull of the boat was in excellent shape, and most of the pieces were still there. The problem is that the engine and stern drive were not winterized correctly and cracked the lower unit, and the block. Upper unit looks decent, but probably needs some work. So I decided to go looking for another drivetrain.

Boat #2 1988 Bayliner Capri 18.8' 3.0 with OMC Cobra stern drive. This is the parts boat, the drivetrain will be removed from this boat and placed into boat #1 supposedly ran, had less than 100 hrs on the motor since rebuild, and although the paint looks pretty on it, I doubt the motor is as sound as the seller says.

So with both boats at the house, I have removed the bad block from Boat #1 and prepped it for the other motor. was not hard, since the previous owner had removed most of the components already, and was careful with the wiring harness.

Boat #2 on the other hand, not sure how many people have been playing with this thing over the years, but WOW! they should never have been allowed to have wire cutters or crimpers. Glad I am not using that harness.

So, in preperation to remove the out drive from Boat#2 I found that the oil in the top section was lightly milky, but not mayonaise like a headgasket on an automobile. I could not find any cracks or external signs of leakage on the housings, so I installed the "muffs" as you guys call them and put a hose on it. I found 3 areas that were letting water out of the housing. First area was where the cobra emblem would have been, there is a drain plug for the water jacket here, and somebody cracked the little plastic piece then RTV'd it, so there was a trickle there. The other 2 are small diameter holes by the muffs, both on the right side of the housing, they were squiting well, I assume this is a normal function, if it is a weep hole for bad seals, please let me know. If you know something else that may cause the milk in the gear case please let me know. I flushed some 85w-140 through the case to help push out any remaining water.

Second issue is that I could not start the engine due to a bad starter bendix drive, would not engage the flywheel, because of it being the wrong one. So I was unable to run the motor. But I am not afraid to tear down the motor and put a rebuild kit in it as well. Now the motor has a light milk to the oil as well, this can be many things and I will update this more as I open it up to determine if it is a head gasket, exhaust manifold leak or whatever else.

Now, before I get beat over the head, I have less than $600 invested in both boats at this point, so I am not killing my wallet yet... I know its coming from reading some of the other stories on here about the 3.0 OMC setup.

I do not have a boat shop down the street, so I have to rely on some of your inputs, before I drive an hour to a boat shop to ask the same questions.

Questions:

1. Does anyone have the part # for the drain plug behind the cobra emblem, and its housing, I cracked my good one trying to remove it.

2. What could be the cause of the milk in the out drive.

3. Should I contact Landou for a service manual on the boat, for the wiring diagrams, or just go with whatever I can find for an OMC manual?


I will update this as time goes on so you can see the progress, and ask anymore questions I might have that are not part of another topic.

Thanks

Sean
 

Godsgift2drums

Seaman Apprentice
Joined
May 5, 2008
Messages
30
Re: Learning the hard way... (long post)

Manuals are a God send. I do believe that OMC went out of business about 10 years ago and i don't think they train anyone anymore specifically for OMC.
 

BAYLINER185

Chief Petty Officer
Joined
Jul 30, 2007
Messages
474
Re: Learning the hard way... (long post)

I didnt read the entire post.......


answer to #2 ....... water..............there must be a leak.
 

bigguy6f4

Seaman
Joined
Aug 2, 2007
Messages
61
Re: Learning the hard way... (long post)

Also another way water can get in is through the bellows. if your bellows get a crack in the boot it can let water in. and the oil seal on your outdrive for the input driveshaft is designed to keep oil in... not water from entering from the opposite side. The bellows is the rubber boot that the input driveshaft and ujoints are housed in. That is how my first outdrive blew up.


Actually after re reading your post i stumbled upon the fact i have a mercruiser alpha 1 outdrive and your runnin omc stuff. so what i said may or may not apply. however i wanted to help nun the less.
 

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Re: Learning the hard way... (long post)

Also another way water can get in is through the bellows. if your bellows get a crack in the boot it can let water in. and the oil seal on your outdrive for the input driveshaft is designed to keep oil in... not water from entering from the opposite side. The bellows is the rubber boot that the input driveshaft and ujoints are housed in. That is how my first outdrive blew up.


Actually after re reading your post i stumbled upon the fact i have a mercruiser alpha 1 outdrive and your runnin omc stuff. so what i said may or may not apply. however i wanted to help nun the less.


Bellows are fine on both boats, not sure if the seals between the upper and lower may have caused this or not.

Boat 1 outdrive was already drained due to the crack in the side of the lower case

Boat 2 has no cracks, just the drain on the side that is leaking, but looks to be a water jacket only
 

180shabah

Rear Admiral
Joined
Mar 26, 2005
Messages
4,995
Re: Learning the hard way... (long post)

3. Should I contact Landou for a service manual on the boat, for the wiring diagrams, or just go with whatever I can find for an OMC manual?[/B]

Welcome aboard iboats.

A landou manual of any kind would be totally worthless to you. With your background I gotta assume you know the basics like how to start a carb'd engine that "gas goes in the gas hole and oil in oil hole";)

However, a genuine OMC manual is exactly what you should be looking for. It will contain all the torque spec, wiring schematics etc. that you will need. As mentioned above OMC is no longer in business, but there are still plenty of used manuals out there. Check ebay and you'll probably get one for less than you would spend on a seloc or clymers.

Also, you may want to start a thread on the restoration forum and include some pictures of your progress.
 

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Re: Learning the hard way... (long post)

Thanks, but as I dig deeper into this, I am finding Boat #2 is a mismatch of parts. Motor may be a 85. For some reason the last owner was just throwing parts at the bayliner, not sure from where as his yard looked like he bought anything marine in the last 3 yrs from auctions.

Biggest problem for me would be tracing down what year everything came from.

Boat #1 the Landau seemed to be kept up pretty well, outdrive paint was in excellent shape, no major problems other than the crack from not winterizing it correctly,

Boat 2 on the other hand got a fresh coat of Krylon, looks about 2-3 weeks old, and the corrosion was a lot worse in areas. I am going to have to take the anodes off boat 1, because they Krylon'd those as well...

Biggest problem I am finding is locating the part number for the screw and seal and the little plate that sits behind the Cobra emblem. Boat 2 had excessive corrosion in this area, and it pushed the plate that the screw seals to out of the hole. So I went to boat 1's outdrive, pried out the plate, cleaned the hole of all the corrosion with a brass brush and attempted to install the plate back in with a socket. Problem is I used a socket that was too small and hit it a little too hard. Did not realize it was plastic and cracked that one as well.

Another thing that was noticed, now that I am searching through any drawings I can find is that the gasket that is required between the outdrive and the gimbal housing was not there when I removed it. The o-ring was there around what I assume is the water transfer port (the weird shaped o-ring around the nut, not the bellows areas)

Another drawing showed that I have 2 different lower sections, but I will investigate that more later.

Just wish I could find online manuals to look through. Mercruiser has all kinds of stuff. But finding anything OMC has become impossible. Most of the seals I would need I found in the GLM online catalog, or on ebay.
 
Last edited:

sea wolf

Lieutenant Junior Grade
Joined
Apr 3, 2002
Messages
1,219
Re: Learning the hard way... (long post)

Well ladies and gentleman I just wanted to say thank you for these forums. This is my first post on this forum, but by no means am I an internet newbie. I have been lurking here for about 2 weeks, since the purchase of my boat.

Let me give you a little background on who I am, so that you all have a little bit of insight into my experience level with mechanics...

I have been in the US Air Force for 18 yrs, I am a vehicle mechanic, and have been since I came into the service. I work on everything from lawn mowers to armored personnel carriers. So I have a wide knowledge of anything automotive related. But I am dumber than a box of rocks when it comes to a boat... somewhat.

I joined the forum because I have been using it over the past 2 weeks to diagnose some of the issues that I have. So without further delay, here is what I am going to need help with...

Boat #1, 1986 Landau Bow rider 18' I/O 3.0 w/ OMC cobra stern drive. Boat was purchased as a basket case on ebay from Boatangel. I did not get hurt on the price, but the engine had a cracked block, and was in pieces when I received it (head removed, starter laying on deck, no interior etc etc) Stern drive was laying on the deck as well. but the hull of the boat was in excellent shape, and most of the pieces were still there. The problem is that the engine and stern drive were not winterized correctly and cracked the lower unit, and the block. Upper unit looks decent, but probably needs some work. So I decided to go looking for another drivetrain.

Boat #2 1988 Bayliner Capri 18.8' 3.0 with OMC Cobra stern drive. This is the parts boat, the drivetrain will be removed from this boat and placed into boat #1 supposedly ran, had less than 100 hrs on the motor since rebuild, and although the paint looks pretty on it, I doubt the motor is as sound as the seller says.

So with both boats at the house, I have removed the bad block from Boat #1 and prepped it for the other motor. was not hard, since the previous owner had removed most of the components already, and was careful with the wiring harness.

Boat #2 on the other hand, not sure how many people have been playing with this thing over the years, but WOW! they should never have been allowed to have wire cutters or crimpers. Glad I am not using that harness.

So, in preperation to remove the out drive from Boat#2 I found that the oil in the top section was lightly milky, but not mayonaise like a headgasket on an automobile. I could not find any cracks or external signs of leakage on the housings, so I installed the "muffs" as you guys call them and put a hose on it. I found 3 areas that were letting water out of the housing. First area was where the cobra emblem would have been, there is a drain plug for the water jacket here, and somebody cracked the little plastic piece then RTV'd it, so there was a trickle there. The other 2 are small diameter holes by the muffs, both on the right side of the housing, they were squiting well, I assume this is a normal function, if it is a weep hole for bad seals, please let me know. If you know something else that may cause the milk in the gear case please let me know. I flushed some 85w-140 through the case to help push out any remaining water.

Second issue is that I could not start the engine due to a bad starter bendix drive, would not engage the flywheel, because of it being the wrong one. So I was unable to run the motor. But I am not afraid to tear down the motor and put a rebuild kit in it as well. Now the motor has a light milk to the oil as well, this can be many things and I will update this more as I open it up to determine if it is a head gasket, exhaust manifold leak or whatever else.

Now, before I get beat over the head, I have less than $600 invested in both boats at this point, so I am not killing my wallet yet... I know its coming from reading some of the other stories on here about the 3.0 OMC setup.

I do not have a boat shop down the street, so I have to rely on some of your inputs, before I drive an hour to a boat shop to ask the same questions.

Questions:

1. Does anyone have the part # for the drain plug behind the cobra emblem, and its housing, I cracked my good one trying to remove it.

2. What could be the cause of the milk in the out drive.

3. Should I contact Landou for a service manual on the boat, for the wiring diagrams, or just go with whatever I can find for an OMC manual?


I will update this as time goes on so you can see the progress, and ask anymore questions I might have that are not part of another topic.

Thanks

Sean
1. I'm not sure if you actually need the emblem, as long as the seal is intact. The proper way to repair it is to split the outdrive so you can get at the seal, & the nut that is behind the screw inside the outdrive.

2. The milky oil could be condensation from the boat sitting for long periods. Completely drain the outdrive, refill with fresh oil, run it off muffs & check the oil again. One of the main causes of milky oil in Cobra's is the water pump seal. Pull the cover from the outdrive water pump & see if any oil is leaking from the seal. If it is, replace the seal.
3. You may be able to find on ebay a shop manuel for your setup. If not, go with Seloc or Clymer. You will definetely need one.
Also, water squirting from the weep holes on right side of lower unit is normal. I hate to tell you this but, you are probably looking at replacing the gimbal bearing & possibly u-joints if the previous owner ran the boat in the water without the gasket that you mentioned. Rotate the bearing with your fingers. If it feels rough, it's shot.
I own the same setup that you have. I'll help you out as much as I can. Good luck with your project. If you have a NAPA store near you, you can order any seals, etc. thru them. Cheaper than going to a boat dealer.
 

rocket1968

Petty Officer 2nd Class
Joined
Feb 18, 2008
Messages
125
Re: Learning the hard way... (long post)

WHere are you located at, and would boat #2 be decent to repower? I have a merc drive and engine looking to move into this type of boat. Did it have a trailer? How was dealing with Boat Angel? I have seena few on there that are nice, but there is always a reason they are donated.
 

Boatin Bob

Lieutenant Commander
Joined
Sep 24, 2001
Messages
1,858
Re: Learning the hard way... (long post)

Items 9 through 14 (don't really need the emblem)

50upper.gif



9 0314491 O-RING, Plug to gear housing
10 0307450 O-RING, Plug
11 0912314 PLUG, Gear housing
12 0912315 WASHER, Plug
13 0912316 NUT, Gear housing
14 0912349 PLUG, Gear housing
 

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Re: Learning the hard way... (long post)

1. I'm not sure if you actually need the emblem, as long as the seal is intact. The proper way to repair it is to split the outdrive so you can get at the seal, & the nut that is behind the screw inside the outdrive.

2. The milky oil could be condensation from the boat sitting for long periods. Completely drain the outdrive, refill with fresh oil, run it off muffs & check the oil again. One of the main causes of milky oil in Cobra's is the water pump seal. Pull the cover from the outdrive water pump & see if any oil is leaking from the seal. If it is, replace the seal.
3. You may be able to find on ebay a shop manuel for your setup. If not, go with Seloc or Clymer. You will definetely need one.
Also, water squirting from the weep holes on right side of lower unit is normal. I hate to tell you this but, you are probably looking at replacing the gimbal bearing & possibly u-joints if the previous owner ran the boat in the water without the gasket that you mentioned. Rotate the bearing with your fingers. If it feels rough, it's shot.
I own the same setup that you have. I'll help you out as much as I can. Good luck with your project. If you have a NAPA store near you, you can order any seals, etc. thru them. Cheaper than going to a boat dealer.


Thanks for the information. As I stated, before my first post I lurked around here, and looked through all the OMC posts to make sure I did not see stuff I was asking. I had a feeling it might have been condensation, but I will know more when I reseal the whole thing.
 

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Re: Learning the hard way... (long post)

WHere are you located at, and would boat #2 be decent to repower? I have a merc drive and engine looking to move into this type of boat. Did it have a trailer? How was dealing with Boat Angel? I have seena few on there that are nice, but there is always a reason they are donated.

Boat #2 is in pretty bad shape. It has the common bayliner rot all through the interior. One of the old owners actually screwed plywood across the middle of the boat just so you could walk down the middle, over the carpet. Both front areas show a lot of rot in the seating area, and the foot wells of the captains chair etc. Also the Cap has become weak, due to the structural loss of some of these areas. Knowing what I know now, Boat #2 is a MAJOR reconstruction, and not just a repower candidate.

As far as dealing with Boat Angel, I could not have had an easier experience both with the representitives of the company, and the actual owner of the boat. I won the auction on ebay, we contacted the number provided immediately after the win, processed the payment through paypal as instructed, and within 48 hrs I had a bill of sale, and copies of all the paperwork submitted to them from the original owner. We made a phone call to pick up the unit, gave them an approximate time, met them, and the owner went through everything with me, even assisted me with the wiring for the trailer lights when we found the connection was a little short. I would definitely deal with them again. Now with all that said, you need to know what your getting into as well, they have a pretty detailed description of what is wrong, but the information is only as reliable as to what the owner gives them.
 

TheCamel

Seaman Apprentice
Joined
May 25, 2008
Messages
38
Re: Learning the hard way... (long post)

Items 9 through 14 (don't really need the emblem)

50upper.gif



9 0314491 O-RING, Plug to gear housing
10 0307450 O-RING, Plug
11 0912314 PLUG, Gear housing
12 0912315 WASHER, Plug
13 0912316 NUT, Gear housing
14 0912349 PLUG, Gear housing


You are the man, exactly what I needed, did not even realize there were O-rings behind it.
 

rocket1968

Petty Officer 2nd Class
Joined
Feb 18, 2008
Messages
125
Re: Learning the hard way... (long post)

Thanks for the info. on Boat Angel. I am hoping to get a decent boat for a repower, preferably one of the 470 candidates.
 

thewooddogg

Seaman
Joined
Jul 13, 2007
Messages
66
Re: Learning the hard way... (long post)

Hi TheCamel,

Welcome to iboats by the way! I myself am mostly a lurker.

A couple tidbits I thought of while reading your thread.

- iBoats.com is a great site for aftermarket parts! However, if you're looking for diagrams and BRP OEM parts then I really like crowleymarine.com. You can also get schematics on dougrussell.com.

- Getting the OEM manual is really important! Start hunting ebay and making second offers if you find any. After weeks of monitoring and hunting I was able to get each of my manuals for around $20 a piece (yeah for me that OMC started making 5 seperate manuals instead of 1 big one in 1993 *sigh*) Looks like your manual will be a single book... running a quick check on ebay it looks like the 88 manual is pretty expensive for whatever reason while the 86 is pretty reasonable.

86
http://cgi.ebay.com/ebaymotors/1986...016QQitemZ260144241887QQrdZ1QQsspagenameZWD1V

88
http://cgi.ebay.com/ebaymotors/1988...010QQitemZ200226479259QQrdZ1QQsspagenameZWD1V
 

HT32BSX115

Supreme Mariner
Joined
Dec 8, 2005
Messages
10,083
A suggested remedy (short post)

A suggested remedy (short post)

Howdy,


Man!! ....... are you learning the hard way!



1. Does anyone have the part # for the drain plug behind the cobra emblem, and its housing, I cracked my good one trying to remove it.
That's NOT a drain plug. No one seems to know why it's there. The service manual doesn't mention it. You could easily just epoxy it up and never know it was there.

Just make yourself a little plate using a drill and a tap to replace it. I would be more worried about finding the piece that fell off inside.

2. What could be the cause of the milk in the out drive.
Any number of things related to drive seals. The drive needs to be resealed. It may be better to either rebuild it or replace it.


3. Should I contact Landou for a service manual on the boat, for the wiring diagrams, or just go with whatever I can find for an OMC manual?
You need a service manual for the OMC engine/drive The boat has NOTHING to do with the drive. OMC put that drive in a zillion boats. Find yourself an OEM OMC manual for that model OMC engine and drive. The manual will indicate which engine and drive model numbers it covers.


And #4.


My suggestion is that if you have a great love for that boat, find another donor boat. Make sure that it has a late model Mercruiser engine and drive in it and use that for your replacement engine and drive.

That's precisely what I did.


Cheers,


Rick
 
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