Light Twin woes

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
A little 1965 Evinrude Light Twin is haunting me. This little motor belongs to a friend. It lay in storage for a couple of years (how many tales start like that) so w/o trying to start it, I removed the Carb, cleaned it in carb cleaner, took the foot off, made sure the water pump impeller was at least servicable, and put it on the back of a boat. It went very nicely -- for about two weeks.

It has me baffled at the moment. It starts almost every time on the first pull, but must be almost immediately throttled up. After a few seconds at full rpm, the rpm begins to decay, but a quick pull and release on the choke will buzz it up again. That little scenario repeats itself as many times as you have time to do it. The idle jet (which one can adjust from the front) has essentially no effect. If you don't give it a bit of a choke, it will die.

During the two weeks of running nicely, it didn't idle particularly well, but the idle jet did have some effect, tho somewhat less than one would like. I guess that the high speed jet is fixed on this motor(?)

I have since had the carb off, recleaned it being careful to ensure compressed air would pass through all of its little passages.

The ignition seems faultless. It starts essentially everytime I pull the cord.

Lastly, I'm suspicious, having read another Light Twin thread that the engine may be lacking some sort of packing around the low speed jet needle shaft.

Any suggestions appreciated.
 

tmcalavy

Rear Admiral
Joined
Aug 29, 2001
Messages
4,005
Re: Light Twin woes

Sounds like some crud is getting into the carb, or the packing needs to be replaced on the low-speed needle/jet. You can order the packing from any full service e-rude dealer, and maybe here at the Iboats mall. Does it have two needles/jets (high and low speed) or just one?
 

Vic.S

Rear Admiral
Joined
May 4, 2004
Messages
4,720
Re: Light Twin woes

Not your carb but This diagram
shows the packing in a similar one. Two peices #35

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halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: Light Twin woes

Thanks, gentlemen, I will explore the packing issue. In the meantime, I have certainy found a problem, if not the problem:

The fuel tank cap on this motor has an integral vent right in its center. You turn the little vent screw out to vent. While observing the skimpy flow of fuel out of the carb bowl with the gas on, and the bowl drain plug removed, I noticed that on/off'ing the vent didn't make any difference at all in the flow, but unscrewing the fuel cap completely, enhanced the flow considerably.

Upon investigation I found that there are two 1/16" holes through the fuel cap; those little holes are capped off by the vent screw and its attending soft washer. In my case, however, both of those holes were clogged so badly with aluminum oxidation that I had to drill them out.

In a very brief bench test, the unloaded motor ran much better, but no {Eureka!} from me until I run it on a boat tomorrow. I think the tank vent was totally inoperative, but we shall see.

But in any case, the packing does need to be replaced -- and this motor has but one adjustable jet -- the idle speed jet.
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: Light Twin woes

If you haven't done so already, make sure the fixed high speed orfice is absolutely clean. It will not tolerate even a hint of any gum or varnish in it.

Most Lightwins have a sintered filter in the gas tank. Those things get partially plugged and then won't allow ample fuel flow to the carburetor. You mentioned "skimpy". The sintered filters are almost impossible to clean adequately. They are to be replaced.
 

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: Light Twin woes

If you haven't done so already, make sure the fixed high speed orfice is absolutely clean. It will not tolerate even a hint of any gum or varnish in it.

I've already done so, but I'm gonna do it again.


You mentioned "skimpy". The sintered filters are almost impossible to clean adequately. They are to be replaced.
I'll check it out, but after I cleared the vent holes (as described above) the flow was what I would regard as normal.

Thanks for both suggestions, I'll check 'em both out before busting on out to the lake tomorrow.
 

halmc

Petty Officer 1st Class
Joined
Feb 27, 2008
Messages
231
Re: Light Twin woes

Problem fixed. It was the vent holes. The motor runs like a new one: goes every speed from full blast (well, full blast for a 3.5) down to an idle that an electric trolling motor woudl envy.

This list was extremely helpful in urging me back to the basics; i.e., fuel+spark+compression=go. I was missing fuel.
 
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