Merc 5.7L Stopping around 4000RPMS (seems like a common problem on here)

Mjust

Seaman
Joined
Jul 19, 2007
Messages
53
After reading a lot of the postings in this forum I notice that a lot of people have near the same issue as i'm having with my merc 5.7L LX quiting at about 4000RPMS instead of making it near 5000RPMS. I've now tried everything from changing the wire harness for the ICM, replaced coil, checked tach with shop tach to confirm, took every voltage reading I could and confirmed with the merc specs, checked rotor and cap, replaced my bad battery. So now im down to either a bad ICM (which from my drag racing days seems like a pain in the *** with the way the thunderbolt V system is setup im thinking if i do change the module im going to just ditch the knock sensor setup and go with the marine MSD ignition conversion). I doubt it the carb since the motor runs great from idle to 4000Rpms and pushes the boat to 50 MPH with no problem. Maybe a fuel delivery issue??? Or even low voltage on the alternator but I checked it at the coil at idle of 600rpms and had 12.7 Volts. These engines are fairly basic and easy to work on if your used to working on Chevy 350's that we used in our drag cars. Just a costly next choice to change the ICM when it may be something else and then im stuck with a $400 ICM that I cant return.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,130
Re: Merc 5.7L Stopping around 4000RPMS (seems like a common problem on here)

Ayuh,..........

It sounds like you've Changed all the parts that were Good...........
And,.....
I really Doubt the Module is Bad......

Is this a Dock Boat,..??..??.....
Is the running surfaces of the boat Clean,..??... Or Fouled with Growth,..??..??...

This will guide you thru Testing the Fuel System,......
Rather than just Throwing Parts at it.......
 

Mjust

Seaman
Joined
Jul 19, 2007
Messages
53
Re: Merc 5.7L Stopping around 4000RPMS (seems like a common problem on here)

Ayuh,..........

It sounds like you've Changed all the parts that were Good...........
And,.....
I really Doubt the Module is Bad......

Is this a Dock Boat,..??..??.....
Is the running surfaces of the boat Clean,..??... Or Fouled with Growth,..??..??...

This will guide you thru Testing the Fuel System,......
Rather than just Throwing Parts at it.......

No this boat is really clean. I will test the fuel system with the instructions you gave me...thanks!
 

John_S

Rear Admiral
Joined
Jun 21, 2004
Messages
4,269
Re: Merc 5.7L Stopping around 4000RPMS (seems like a common problem on here)

Bondo, He is running a Bravo T5 module on an Alpha system. Don has indicated there was a service bulletin about that possibility causing hitting of rev limiter. Different module part number, but still a possibility.

Mjust, you keep changing to new threads, so most people will not get the whole history. Just going to end up with more things that don't need changing and more wasted time.

In your prior threads, you indicated hitting the rev limiter at 4K rpms. Are you now saying you are just out of power now ? Your prior description sounded to me like you were hitting rev limiter.

I would not recommend going to MSD unless you do plan on multiple changes down the road. The T4 and T5 systems are very reliable.
 
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