Merc 500 with low compression on 1 cyl

hohnstadt

Cadet
Joined
Aug 31, 2003
Messages
13
BACKGROUND:<br />I recently purchased a 1969 Merc 500, SN:2629914, that was supposedly in good shape with good compression, and used consistently thru last year, and was running this year in a barrel (I saw it (momentarily - it sputtered a bit but the gas tank was almost empty)). After purchasing it (I was greedy for more power, needed a shortshaft, and finally found one), I found the motor to start, idle when given enough gas, but die when putting even minor load on. Before digging into the carbs, I measured the compression for myself: 120, 115, 30, 120. Yikes! I remeasured #3 - it was peaked out again at 30 psi. I read from posts that differences in compression is not good, but I've not seen resolutions of this issue. <br /><br />QUESTIONS:<br />From past experience, what might have caused this, and is there any hope for non-professional (handy with normal tools but not in possession of specialized ones my Mark 55 always seemed to need) to resolve an issue such as this? Or did I just purchase a "parts" motor? I assume it depends on what is causing the problem. What can I do to determine the root cause ( bad rings, bad cylinder wall, stuck valve, what else??)? <br /><br />Thanks for any assistance you can provide.<br />Dan.
 

merc_500

Seaman
Joined
May 11, 2004
Messages
69
Re: Merc 500 with low compression on 1 cyl

well, this isnt always the greatest advice, but if you pour some thick engine oil into the #3 cylinder, put the compression tester on it and the PSI rises, chances are you have badly worn piston rings for that cylinder. <br /><br />i have a question, i am considering purchasing a '65 merc 50hp for the lower unit, but not sure if it will fit my 1974. <br /><br />How many bolts hold the lower unit on on your motor? And where abouts are they? This will give me some idea to whether this one will fit or not.
 

Barnacle_Bill

Admiral
Joined
Feb 8, 2004
Messages
6,469
Re: Merc 500 with low compression on 1 cyl

You can rule out stuck valve. You might luck up and its just a head gasket.
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: Merc 500 with low compression on 1 cyl

Your #3 piston is fried and the motor will have to come apart for repairs. Likely the problem arose from use of bad oil, and carbon deposits on the rings. You'll probably find that the other piston's rings are starting to stick from deposits, also.<br /><br />This motor has no head gasket so nevermind that.<br /><br />You may get lucky and find out that it only needs a piston and rings, you never know. Pick up a Seloc manual and have at it!!<br /><br />HTH.............ed
 

hohnstadt

Cadet
Joined
Aug 31, 2003
Messages
13
Re: Merc 500 with low compression on 1 cyl

Thanks for your replies. I'll see what I can do.
 

Chinewalker

Fleet Admiral
Joined
Aug 19, 2001
Messages
8,902
Re: Merc 500 with low compression on 1 cyl

The motor is fairly straight forward to rebuild - with a manual onhand, of course. Lots of parts available for it, new at your Merc dealer. If you're lucky, the piston is just coked up and the bore is fine, in which case a new piston, a good honing of the bore and you're back in business. Might want to replace the rings on the other three pistons, too (and lightly hone their respective bores) to give yourself a "new" motor...<br />- Scott
 
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