Mercruiser 120 Running on 2-cylinders - Update, need help

sidebojj

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http://forums.iboats.com/showthread.php?t=247365&highlight=mercruiser+flooding

I posted this thread a couple weeks ago, and still have not been able to figure it out. I am starting to think it is not flooding anymore. I think the wetness I amseeing in the carb is from it popping back out the carb at low RPM.

Symtoms: Only running on #1 and #4 cylinders.(Firing order 1,3,4,2) It will fire up pretty easy, but it will pop out the carb until I can get the RPM's up above 1100 or so then it runs smooth, no poping or backfiring unless I wack the throttle. I can pull #2 and #3 plug wires off with no change at all.

I thought it was flooding beacuse it made sense as to why #2 and #3 were not running (carb sets right over #2 and #3 intake ports) But I have checked the float and seat and it is sealing well. I can not blow into the carb through the fuel inlet. I did find a torn gasket which I thought could be pulling fuel from the bowl into the intake, but I rebuilt the carb and there was no change. When I put the carb back on (dry) It fired as soon as fuel got to the carb, and was only running on 2. Which is telling me it is not flooding. I have moved the plugs from the non firing cylinders to the firing cylinders and no change. Fired right up on 1&4. I have checked for spark and all 4 have spark. Checked compression and 1&4 had 115psi and #2&3 had 105psi. Which should be enough to run. I put the old cap on and there was no change. (I replaced cap wires plugs, points, fuel pump etc last year) I have tried adjusting the timing with the boat running to pick up the 2 down cylinders, I have cleaned and set the point gap.

Where I am now: I am going back to the ingnition system. Spark does seem kinda weak, Could a coil on the way out cause this? Possibly bad wires on #2 and #3? I am going to recheck compression with a different gauge and put a spark tester on to see if we have spark while it is running. Where else can I look?

Any help would be greatly appreciated.
 

Maclin

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

Are you absolutely sure you have the wires on the cap in the correct order? I mean sure the firing order is 1-3-4-2 but are the wires going around the cap in the same direction that the rotor turns?
 

Maclin

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

Since #2 and #3 spark plug wires make no difference when pulled off I would try swappping them on the cap. Leave #1 and #4 where they are.
 

sidebojj

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

I was 100% sure that the wires were right, but now I am second guessing myself. I have double checked them but I guess it could make sense that 2 &3 could be switched and firing the plug on the exhaust stroke. Man that would be a nice fix. Does the distributor rotate clockwise or counterclockwise? I swear I checked this, and the boat ran fine last year.....
 

Maclin

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

Not sure, but sometimes there is an arrow molded into the cap, or even on the intake manifold...but it is simple enough to pull the cap off and move the rotor, it should move a little ways in one direction and spring back. Whatever way it moves is the direction of the rotation. You could also verify by getting the cap up out of the way and bump-crank the engine to see which way it moves.
 

sidebojj

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

Well....it was .....ahm......#2 and #3 plug wires crossed. I could have sworn I checked the distributor rotation but I must have just looked at the data plate where is said "counterclockwise" and assumed it was talking about distributor rotation. Had I wiped the grease off I would have found it said "engine rotation".

Glad it was an easy fix, upset it was something so stupid.

Thanks for the help I really appreciate it.
 

Maclin

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Re: Mercruiser 120 Running on 2-cylinders - Update, need help

Good deal, glad that was it!

On a 4 cylinder if you have the #1 in the right place but go around the cap with the right order in the wrong direction that is the exact outcome, 2 dead cylinders.

Glad I don't have to tell how I "discovered" that............:D

Ok, you dragged it out of me. I was working on a Chrysler 2.2 Turbo back last century, on those the plug wire terminals are like a spade lug and push all the way thru the cap and actually are what the rotor contacts, kind of strange but works well enough I guess. I had the cap upside down and was removing the old ones then pushing thru the new ones and got all dyslexic and went around the cap in the wrong direction. Started it up and CRAP 2 dead cylinders. I checked the firing order and realized what I had done, had to take the cap back off and swap them.
 
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