Mercruiser 3.0 Alpha one Gen 2 overheating

Heavy<313>

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Jul 9, 2016
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I've been trying to track down an over heating problem in my 2000 Bayliner Capri 1952.
I bought this boat and it had been a couple years since it had seen the water I then performed the following service:
Changed oil (nice clean looked brand new)
Drained gear oil from lower unit and replaced impeller reinstalled lower and refilled with new gear lube
replaced sparkplugs, sparkplug wires, dist cap etc
Drained and refilled gas


Started boat up on muff's let it fast idle until it warmed up (verified water pumping good out of low pressure exhaust)

Hit the lake and as soon as I brought the boat up on plane it started overheating, bringing it back down to idle did not lower the temps much, limped back to ramp and pulled the boat out. Upon arriving home put boat back on muffs and pulled the raw water feed from the tstat housing and started the boat... no water at all.
Dropped lower unit again and found the freshwater pipe burst along with the guide tube melted.


Replaced thermostat with 160 degree unit Started boat up on muff's let it fast idle until it warmed up (verified water pumping good out of low pressure exhaust) Boat temp hovered around 175 I thought it was kinda high for a 160 degree thermostat but I could see it cycling up and down so thought it was okay.

Hit the lake again and it again overheated with almost no cool down when back to idle
Got back to the house and checked on muffs again and this time water flowing correctly from raw water feed hose.
I have ordered a new exhaust flapper valve and will be replacing that this week.

Last night I took out the stat and tested it in the kitchen with a meat thermometer. It opened very slightly at 160 and seemed to be fully open at 170, I then reinstalled it and run the boat in a tub with water supplied via a hose to keep it full. I idled the motor high enough to get water out the propeller opening, this time the boat barely broke 160, however I noticed something I think is weird, water was only coming out of one side of the low pressure exhaust, however exhaust was definitely coming out both sides.

So my question is might I have a blockage by the port low pressure exhaust or is it normal to only have water out of one side? Also is there anything I might be missing in troubleshooting this overheating underload issue?
 

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wahlejim

Master Chief Petty Officer
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Follow the water flow. Disconnect hoses at various points to make sure water is getting through. You have blockage somewhere. My guess would be your risers, but you may have some material stuck in a hose. I am in the process of replacing my exhaust manifolds and risers. They were letting water back into the engine. You mentioned the boat was sitting for three years, this would probably be a good place to start. After reading up on risers, it appears they should be replaced regularly as a preventative maintenance. This is where I would start.
 

Heavy<313>

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So are you saying it is unusual for water to only come out of one low pressure exhaust?
 

Bondo

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So are you saying it is unusual for water to only come out of one low pressure exhaust?

Ayuh,.... There could be remnants of the burnt up shutters bouncin' 'round in the down pipe,....
 

Heavy<313>

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No Title

So I went looking for the shutters
 

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Heavy<313>

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No Title

While I was at it I removed the elbow for inspection... I think this might really be my problem, doesn't look like much water can flow through there....
Agreed?
 

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Heavy<313>

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So that elbow could cause poor water flow and should be replaced... Correct?
 

Alumarine

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Yes, that should be replaced along with the missing shutter.
Also, you should find the broken shutter pieces. You might have to remove the leg to fish them out.
The pieces may have already been removed.
 

Heavy<313>

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Okay, thank you, Iboats had the best price... cross your fingers it gets here saturday, otherwise monday :)
 

Heavy<313>

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Okay new exhaust elbow should be here today. I replaced my flapper but am worried the old one could be sitting down stream.
If I pull the outdrive per achris video https://www.youtube.com/watch?v=w3O63YTOhn8 will that give me the access I need? Will I need anything other then
27-94996Q 2 - Drive Gasket Set to reinstall?
 

Heavy<313>

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What do i need to reinstall a alpha one gen 2?

I replaced my flapper but am worried the old one could be sitting down stream.
If I pull the outdrive per achris video https://www.youtube.com/watch?v=w3O63YTOhn8 will that give me the access I need? Will I need anything other then
27-94996Q 2 - Drive Gasket Set to reinstall?
 

Bondo

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Ayuh,..... I use 18-2619 Sierra gasket sets, complete with the o-rings, runs 'bout 6 bucks,....
 

Bondo

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Ayuh,.... I posted in yer other thread, I use Sierra 18-2619,.....
 

Heavy<313>

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Okay well I dropped the out drive and found half an exhaust shutter sitting there restricting flow. So I was able to get that and the exhaust elbow all bolted up. Of course now it won't start! I believe the tach I put in might have a short and is keeping the motor from starting so step one when I get home will be to remove that.
 

Heavy<313>

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Just wanted to Jody everyone that helped me. Swapping the 12v and signal wire got the boat fired up and replacing the exhaust elbow fixed the overheating problem. Had a great weekend on the lake!
 
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