Mercruiser 3.7 Pertronix issue

br223899

Cadet
Joined
Jul 1, 2011
Messages
12
Hello all,

I have a 1988 Mercruiser 3.7 engine with a Delco distributor. Last September, I replaced the points / coil with an electronic Pertronix Ignitor II (91146A) and Flame Thrower II 0.6 Ohm coil (45111). I installed it per figure 1 in the instructions. The resistor has been removed, and a full 12 volts (actually more like 14 volts when running) is applied to both the positive side of the coil and Ignitor module. (It?s a constant 14 volts too because I installed a new alternator. The old voltage regulator varied from 16+ volts to 9 volts.) It ran great afterwards. After about 10 hours of run time, all of a sudden the engine stopped. No spark. I purchased / installed another Pertronix Ignitor II module, and the engine fired right up. It runs great. Same coil, cap and rotor is still installed. (The cap and rotor were replaced when I installed the Pertronix the first time. Mercruiser brand)

After I removed the old Ignitor module, I noticed the surface facing the pickup magnet is pitted. It's not mechanical damage, but pits. It's almost like it was sparking. The same sort of damage is on the back side of the module facing away from the pickup magnet. I have pictures and will try to post. Reasoning tells me this is related, and there?s some sort of issue going on. The new Pertronix module I just installed may be exposed to the same fate. Obviously, I can?t replace this every 10 hours or so. I was wondering if you guys had any idea? I have not called Pertronix yet, but I?m planning on it. I?m not sure if there?s too much voltage inside the distributor cap. Maybe I should install it per Figure 2? In this scenario, the module still receives 12 volts, but a resistor is used to limit voltage to the coil. It might cut down on voltage inside the distributor? I don?t know, just a thought. Any ideas?
 

br223899

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stonyloam

Vice Admiral
Joined
Mar 13, 2009
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I have been running the exact same setup for 5 years with no problem. There should not be any high voltage on the module unless you are getting a feedback spike from the coil. Sounds like it could have been a manufacturing defect. Let us know what Petronix says.
 

br223899

Cadet
Joined
Jul 1, 2011
Messages
12
I spoke with Pertronix. They were unsure why it stopped working or about the pitting. However, they agreed to replace it under warranty. I'm mailing it back.
 
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