Mercruiser 5.0 replacement

cjstimpson

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Jul 22, 2026
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Hi, I'm looking at replacing a 2008 Mercruiser 5.0 TKS using a long block and transferring components. How can I know if the long block I order is a fit? There's also a 5.7L which might be a fit as well, but it isn't clear to me whether any extra tuning is needed for the larger displacement, such as on the carburetor.

Any tips are appreciated!
 

Scott06

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Apr 20, 2014
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Hi, I'm looking at replacing a 2008 Mercruiser 5.0 TKS using a long block and transferring components. How can I know if the long block I order is a fit? There's also a 5.7L which might be a fit as well, but it isn't clear to me whether any extra tuning is needed for the larger displacement, such as on the carburetor.

Any tips are appreciated!
If it is a vortec long block 96 and newer it is identical to what you have. Good time to drop in a 5.7 which is externally identical. May have to reject the carb or step up to a 4 bbl edelBrock 1409.

I installed a partial engine from these guys in 2016 has worked excellent for over ten years now. Below is a 5.7 package with carb and intake will drop in and might have to go up in prop pitch 2” or so

 

nola mike

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Might want to check out this thread:



 

Bondo

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Hi, I'm looking at replacing a 2008 Mercruiser 5.0 TKS using a long block and transferring components. How can I know if the long block I order is a fit? There's also a 5.7L which might be a fit as well, but it isn't clear to me whether any extra tuning is needed for the larger displacement, such as on the carburetor.

Any tips are appreciated!
Ayuh,...... Welcome Aboard,....... How did you come to the conclusion that you need a new/ rebuilt long block,..??..??
 

cjstimpson

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Jul 22, 2026
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Ayuh,...... Welcome Aboard,....... How did you come to the conclusion that you need a new/ rebuilt long block,..??..??
A mechanic diagnosed this for me and said a couple cylinders have too little compression. It overheated and I'm guessing the new impeller had problems.
 

cjstimpson

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Jul 22, 2026
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If it is a vortec long block 96 and newer it is identical to what you have. Good time to drop in a 5.7 which is externally identical. May have to reject the carb or step up to a 4 bbl edelBrock 1409.

I installed a partial engine from these guys in 2016 has worked excellent for over ten years now. Below is a 5.7 package with carb and intake will drop in and might have to go up in prop pitch 2” or so

Thanks for the link. And for the tips about the carb and prop. I was looking at perhaps getting this one.

 

alldodge

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With the overheat and a blown head gasket, most likely all you need is a new head gasket
 

cjstimpson

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Jul 22, 2026
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To not leave this story open ended, I learned both head gaskets are blown and an exhaust valve was stuck open. Next, I'd like to know if the head/block is warped. Does anyone have tips on knowing how to find that out? I've done plenty of engine work before, but not on heads.
 

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Chris1956

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Mar 25, 2004
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You could put the blue dye on the head mating surface and a piece of sandpaper on a piece of plate glass and rub the head around to see where the dye comes off. Obviously, the old head gasket needs to be scraped off first.

It is important to find out why the valve is stuck open. Is it bent?

The block would need to be done with a steel straight edge, and your eyeball.
 

cjstimpson

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Jul 22, 2026
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You could put the blue dye on the head mating surface and a piece of sandpaper on a piece of plate glass and rub the head around to see where the dye comes off. Obviously, the old head gasket needs to be scraped off first.

It is important to find out why the valve is stuck open. Is it bent?

The block would need to be done with a steel straight edge, and your eyeball.
Yes, the valve is bent. There's also signs it has been hit by the piston.
 

Chris1956

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Mar 25, 2004
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So why did the valve stick open? Valve timing jump? Overheat?

That needs to be figured out and rectified.
 
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