Mercrusier Alternator Wiring question...

jones56

Petty Officer 2nd Class
Joined
Apr 19, 2011
Messages
103
Putting engine back in my sea ray today... What is proper wiring hook up? I have a heavy red , medium orange ,small purple, small red and small black.... Thanks guys!
 

Don S

Honorary Moderator Emeritus
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62,321
Re: Mercrusier Alternator Wiring question...

Do we have to guess at what year and type engine you have?

There has been a bunch of different alternators used over the years.
 

jones56

Petty Officer 2nd Class
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Apr 19, 2011
Messages
103
Re: Mercrusier Alternator Wiring question...

89 sea ray 4.3 mercruiser
 

Don S

Honorary Moderator Emeritus
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62,321
Re: Mercrusier Alternator Wiring question...

Here is from the service manual.

attachment.php


My guess is either the heavy Red cable or the orange cable is used on the orange terminal in the picture. Which one gets hooked up depends on what is on the other end of each.
The orange should hook to the starters main terminal.
The heavy red probably goes to a battery isolator, if it does, then the orange wire wouldn't be hooked up.
Of course, if the isolator is bad, it may kill your alternator.
 

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jones56

Petty Officer 2nd Class
Joined
Apr 19, 2011
Messages
103
Re: Mercrusier Alternator Wiring question...

Thanks A lot! Got her going ,charging 14 volts!
 
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