Missing 1980 Evinrude 7.5 h.p. fuel pump

mwmather

Recruit
Joined
Aug 3, 2003
Messages
5
I was recently told that "He who works on an outboard without a manual has a fool for a mechanic." Well, no truer words have been spoken!<br /><br />I bought the motor at an estate sale. The first thing I discovered was that the spark plugs were so long that they were hitting the top of the pistons! I was able to determine that the carburetor was gummed up, and I managed to clean it out and get the motor running. Ran great as long as I kept pumping the primer bulb on the gas tank.<br /><br />I bought a Clymer service manual because the slow speed adjustment didn't seem to have any effect on the way the engine ran. It would appear that someone has glued the jet in place, 'cause I can't turn it with anything, let alone the plastic knob. While reading the manual I discovered that this model was supposed to have a fuel pump. The only thing there is two small horizontally spaced threaded holes with a large threaded hole in the middle.<br /><br />I have two questions: Is there any chance of engine damage if the motor was run without the fuel pump on? Any ideas on how to get the low speed jet out?<br /><br />Mark
 
D

DJ

Guest
Re: Missing 1980 Evinrude 7.5 h.p. fuel pump

mw,<br /><br />Yep, it's supposed to have a fuel pump. You can probably find an assembly from these guys.<br /><br />www.twincityoutboard.com<br /><br />Does the jet have a jam nut on it? If so, did you loosen it?<br /><br />If it is glued, try some finger nail polish remover around the threads.
 

mwmather

Recruit
Joined
Aug 3, 2003
Messages
5
Re: Missing 1980 Evinrude 7.5 h.p. fuel pump

No jam nut. There seems to be a rubber ring with a stub that fits into a slot in the opening. I tried to pry the ring out and that's when I found a hard yellow varnish looking substance in there. Your thoughts on the damage issue?
 

Chinewalker

Fleet Admiral
Joined
Aug 19, 2001
Messages
8,902
Re: Missing 1980 Evinrude 7.5 h.p. fuel pump

I suspect the lack of the fuel pump is also contributing to the poor running characteristics - you've got a hole into the crankcase that is releasing crankcase compression and lowering the amount of fuel that can be drawn on that cylinder. New fuel pumps are available for around $50.00 from an OMC dealer. Same pump has been used for a generation. Maybe this motor was run on a gravity feed??<br />- Scott
 
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