Motor died suddenly, still runs on choke

2manband

Seaman
Joined
Jul 10, 2011
Messages
62
I have a 1981 Johnson 25 HP outboard, model J25RWCIM.

I bought it in rough shape last summer, rebuilt the carb, water pump, fuel pump, fuel lines, ignition, etc. etc. - and got it running like a champ.
I had fun running it around last summer, fogged it, drained it, and put it away for the winter.

This spring I got it started right up again (2 pulls!) and had a nice fishing trip with it a few weeks ago - everything worked just fine.....Until.....

I had it out again this week, and it was running fine - a buddy and I went to a couple of different fishing spots, and were heading downriiver to another. Motor was running great. The boat was up on plane (14' Starcraft seafarer) and I was cruising at about 80% throttle. And then out of nowhere it died very suddenly. It was like somebody hit the kill switch.

It wouldn't start or run unless I choked it, and even when choked, anything over about 30% throttle would kill it. But it would start right up on choke and run (roughly) So I limped it back to the dock, which fortunately wasn't too far away. Pumping the fuel line primer bulb has no effect, so I don't think it's a blown diaphragm in the fuel pump.

Sounds like a carb issue, right? Maybe I sucked up some largish piece of debris or blew out a seal allowing too much air in. It just seems strange that it would happen so suddenly and after the motor had been running just fine a week or so ago, but I guess it's possible. The way that it died so suddenly, I would suspect an ignition problem - but the fact that it manages to fire on choke kinda shoots down that theory.

I'm gonna tear into it this weekend - any other ideas of where I should look for the problem?
 

gm280

Supreme Mariner
Joined
Jun 26, 2011
Messages
14,605
Re: Motor died suddenly, still runs on choke

Yes it certainly does sound like your high speed circuit has sucked up some trash. Looks like another carb cleaning is needed. Also maybe check your fuel lines and even the primer bulb for internal deterioration. Could even install some type fuel filter to remove such trash before it gets to the carb...
 
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