need 470 help #4 cylinder issues

Mikeymagoo

Cadet
Joined
Oct 8, 2011
Messages
12
So a little history. I bought this boat a month ago, previous owner said engine was rebuilt last spring and boat was taken out twice this summer. We replaced the rocker arm cover (cracked 3 places) and the intake manifold gasket to stop the leaking oil. Once we got the leaks stopped we put it in the water.
It idled fine in harbor, but when we took the rpms to 3000, the engine was sluggish and wouldn't come on plane. About 30-45 seconds later, big clacking noises and we shut it down. The distributor hadn't moved, so we started back up. It was backfiring out the carb, but we limped in on 3 cylinders.
We found a broken rocker arm on the #4 cylinder exhaust valve and a bent pushrod on the #4 intake valve. The other 3 cylinders and components were fine. We pulled the head and found a small mark on the #4 piston. The #4 valves moved freely and the oil came from the lifters when compressed. The timing chain didn't seem to have jumped. There isn't a flapper in the exhaust tube.
We can't figure out what happened, if the timing jumped why didn't all valves hit the pistons? If the pushrods are too long, why only #4 cylinder issues?
We don't want to put it back together just to have it blow up again. Any ideas? The pistons look okay, could the previous rebuild been done incorrectly to cause this?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: need 470 help #4 cylinder issues

Sounds a lot like the rebuild may have been done by someone that didn't really know what they were doing. The cracked valve cover is the first clue.
I would bet the valves were never adjusted properly, and would bet what you considered idling ok, really wasn't. Then when you went to higher rpm, it just rearranged it's own parts to fit. The only thing you can do, is pull the head and check for damage, get the head checked out, replace the bent pushrods with the proper length, and check the valve adjustment PER THE MANUAL.

Does your 470 have a serial number? or maybe even a year?
 

fmalott

Chief Petty Officer
Joined
Jun 28, 2010
Messages
561
Re: need 470 help #4 cylinder issues

like Don S. said sounds like the previous owner had the dreaded #4 cylinder problem and just rebuilt that cylinder with the wrong parts check the length of the #4 cylinder rods to the other 3 see if there different
 
Top