No Tach Reading - Tried Everything I know - HELP

Joined
May 20, 2008
Messages
7
Had the water pump go on my boat while I was out. Overheated, but seems to work fine, except the tach does not work. Had some melted insulation on the wires, but repaired them. Just happy it started up OK.

Motor is a 1998 Merc Outboard 135 Hp with 40 amp stator, and dual voltage regulators.

- Connection from regulator grey wire to guage - OK, All other power to the guage checks OK.
- Switched tach signal (grey wire) from one regulator to the other regulator spare signal terminal - nothing.
- Checked voltage at battery terminals with engine running (12.7 DC volts start and goes to 14 volts when idling higher, so battery appears to be charging). Switch onto AC, reading is 27 VAC
- Tach signal at guage when connected 17.4 VAC. Multimeter not on DC setting, because it apparently is a pulse signal. If I measure from the signal wire to ground, with signal disconnected from the guage Reading = 24 VAC. (Are any of these voltages on the high side.)
- Tach Zeros when started. Had a spare tach and it operates the same. If I tap the signal wire to the tach post, the guage needle moves. Someone told me to remove the signal wire, and short 12VDC and the tach signal post but nothing happens.

I am not sure if both regulators are shot, or something else is going on here, but any advise would be helpful.

Gregg
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,380
Re: No Tach Reading - Tried Everything I know - HELP

If you are reading AC on the battery +12V cable, one or more of your regulators is bad.

Other than that, the rest of your checks sounded OK. Is it possible you lose +12VDC on the purple wire, when you run the motor? Do the rest of the guages work?
 
Joined
May 20, 2008
Messages
7
Re: No Tach Reading - Tried Everything I know - HELP

All guage work. Stator AC voltage - both sets of wires is 18+ volts.

I figure it has to be one or both regulators. Can I just replace one with no harm??

Gregg
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,380
Re: No Tach Reading - Tried Everything I know - HELP

You might get away with replacing one regulator. However, something else may be wrong. Try connecting the tach sender (grey) to one of the yellow stator wires. That bypasses the VR.

BTW - both of my regulators failed within two weeks.
 

j_martin

Admiral
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Sep 22, 2006
Messages
7,474
Re: No Tach Reading - Tried Everything I know - HELP

You might get away with replacing one regulator. However, something else may be wrong. Try connecting the tach sender (grey) to one of the yellow stator wires. That bypasses the VR.

BTW - both of my regulators failed within two weeks.


That's pretty common. The clear potted ones were a little weak anyway, and when one goes, the other is usually shortly behind it.

John
 
Joined
May 20, 2008
Messages
7
Re: No Tach Reading - Tried Everything I know - HELP

They are not the clear potted ones - $195 each - ouch!

If I had time I would eBay some CDI models, probably half the cost.

Thanks,
Gregg
 
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