OMC sterndrive upper gearcase seal replacement

shughes12

Seaman Apprentice
Joined
May 11, 2020
Messages
35
I need to to do the seals and impeller in the upper gearcase on my omc sterndrive but I can only find info on the cobras. Wondering if its similar and if I can use those videos. Thank you
 

southkogs

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Jul 7, 2010
Messages
15,024
Nope :)

Are you sealing the entire gear case, or just changing the impeller/raw water pump?
 

southkogs

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Jul 7, 2010
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From what I understand those uppers can be a bit of a booger without the right tools. I never went into mine. Maybe kenny nunez can offer some guidance.
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Jul 23, 2011
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50,732
you will need the right tools, and most importantly, the experience to use them. especially if you have to replace a bearing (which nearly always happens if you get water in the gear box).
 

Redrig

Master Chief Petty Officer
Joined
Oct 13, 2009
Messages
860
Assuming the gears and or bearings are all good and not toast . You dont need any special tools on the upper to just reseal it . I have done mine twice.

The lower unit does need special tools to reseal though, you'll need big snap ring pliers and special tool 311875 to grip the vertical shaft while you torque it down .

I would just start with removing the drive, which is easy on a stringer , split the lower and upper and then pressure test to see if you can pinpoint the leak.

Plus the benefit of splitting the upper and lower, it gives you a chance to inspect / regrease all of the splines on the shafts.
 

kenny nunez

Captain
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Jun 20, 2017
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3,373
One way to hold the gearcase in a vise is with the quadrant gear. Just be real careful not to break any of the 4 bolts that mount the ball gear shaft retainer.
If the 1& 1/8th “ nut is rusted and the socket will not grip it then use a chisel and hammer to break it loose. After the ballgear shaft is out bight the shaft in a vise and hit the ball gear in a circular motion to break the Loctite loose.
 
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