Perplexing Power Loss....

mrmelrod

Seaman Apprentice
Joined
Jan 27, 2007
Messages
32
I have a 2002 Merc 60 hp Bigfoot on my houseboat (1 0f 2). It runs and starts well, but after a few minutes it loses power and stalls. It usually starts back up and may miss and stall but I can usually get it going again for a few minutes....I replaced the fuel filter, checked the fuel for water and I believe I have good fuel at least up to the fuel pump. I was wondering if anyone had any Ideas before I rebuid the fuel pump..... ps I don't think its electrical......thanks!.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
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28,771
Re: Perplexing Power Loss....

Does the engine overheat? Does the tell tale show a good stream of water? This sounds like an overheat condition but the warning horn should be sounding. Test it by grounding the tan wire coming from the top of the water cover. Follow that wire to its in-line connector. The ground the wire with the key on. Don't ground the sensor end, ground the othr end. The horn should sound. If it doesn't get it fixed as you are likely destroying the engine. A stuck thermostat or worn water pump impeller are two overheat possibilities.
 

mrmelrod

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Joined
Jan 27, 2007
Messages
32
Re: Perplexing Power Loss....

I don't believe it is overheating...I have a good telltale stream, but I have not checked the gound......anything else you can think of? thank you.......
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: Perplexing Power Loss....

That may not seem electical to you but it points to a electical failure and those engines have stator problems, thats where I would start testing
 

DHPMARINE

Captain
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Dec 16, 2003
Messages
3,688
Re: Perplexing Power Loss....

Have someone squeeze the primer bulb and see if it helps.That would indicate a fuel problem.

a few minutes (meaning less than six) doesn't indicate a temperature problem.

DHP
 

mrmelrod

Seaman Apprentice
Joined
Jan 27, 2007
Messages
32
Re: Perplexing Power Loss....

This actually happened several times over a period of several hours.....the engine could run 20 minutes stall and then run anothe 20 minutes.......also squeezing the ball did help it run through a rough period once, but after that it didn't seem to help......I think my next move wil be to rebiuld the fuel pump and maybe check into the stator suggestion.....if you come up with anything else, I certainly appreciate your intput!
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Perplexing Power Loss....

Because the tell tale shows a good stream does not mean the engine is not overheating. It only indicates the water pump is working. A stuck thermostat may be causing the problem.
 

Texasmark

Supreme Mariner
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Dec 20, 2005
Messages
14,788
Re: Perplexing Power Loss....

My first outing with my current used 90 hp was just as Silver said. I did have an overtemp warning however. I had good telltale but the stat was stuck shut which I proved later at home on the kitchen stove. The pee stream shot 2-3 " into (under) the water at idle. Misleading piece of info as I was unfamiliar with the routing of coolant at the time.

I had a '75 70 hp Rude with a stat that was causing intermittent problems that I couldn't locate and finally failed completely....had no warning horn.....befoe OEM's added them I guess. In it's final stages it would get hot and die and after cooling do it again. The last time it failed was at WOT and that cost me an engine overhaul. I had no idea I had a bad stat and that was causing my funny operation over the time I had it.

Over the years I have had problems with ignition coils getting hot and quitting, then cooling, working properly, and repeating the process. Silicon can do that too in your ignition trigger circuit, but both of these problems shouldn't be your concern as your engine should be as my '02 90 and have separate firing circuits for each cylinder......but it only has one (common) stator (I'd bet) and that is liken to an ignition coil and could be the problem or something in the trigger module.....my service manual only goes down to 75 hp so I can't give you accurate info. Sorry.

The fact that you can squeeze the bulb and get no response doesn't indicate a defective fuel pump to me.

Another possibility is crud in the tank/fuel lines. If you used alcohol to collect water in your tank (via fuel additive), it collects water all right, and you get a gooey blob as a result. That blob could clog your fuel line, strainer in the tank. BTDT

Lastly would be tank venting but that should show up as a collapsed bulb. 20 minutes sounds about right to suck down a tank. If that's the case, you would have to prime the bulb when you restarted the engine.....that would be a clue.

Best I can do.

Mark
 
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