Possible Blower Short -- looking for help

bds85466

Petty Officer 1st Class
Joined
Jun 11, 2007
Messages
375
Hope everyone?s boating season is turning out to plan! I?ve got an issue that I could use some advice on. From the outside, it looks a bit similar to OctoberSea?s post about a ?bad ground?, though I doubt it will require the same resolution:

http://forums.iboats.com/showthread.php?t=317155

I?m having issues surrounding what at this point seems to be switching on my blower motor. On occasion everything works but more frequently I?ve gone out to my boat, turned on the blower motor, and everything goes dead.

A bit of background: 1982 Celebrity with a 898 Merc. Our boat was sold to us and the blower was not functioning which had driven me crazy long enough. The blower accessory switch was getting power as it was lit when flipped on, but no blower power. After manually venting (obviously a safety hazard -- lifting the engine cover off for a good 10 minutes?sometimes fanning with a type IV) for a season I got underneath to check our blower. I finally got to it past a nest of cords and hoses, unscrewed it from the wall and hoses. Looking into the blower (still wired) I told my buddy to flip the switch ? it turned on (loudly) and blew a bunch of crap right in my face ? quite funny actually. I thought I had it licked, musta been just a crimped wire or something. The blower was original with the boat I?m guessing (Attwood 3? hose diameter) because it looked old. The thing is loud -- so at this point I was considering getting a new blower just for the sake of saving my hearing as well as I believed it to be drawing quite a bit more amperage if it was rattling and noisy. It was working and kicking out air so I didn?t believe it to be a huge issue so I put it back in working for the time being. This was a couple weeks and several runs ago.

Sorry, I haven?t even got to my problem yet. So recently my roommate has taken the boat out and found that when he tried to turn the blower on post run (luckily back in the slip), it seemed that we lost all power. Not fun when you?re out on the lake. The next day when I looked at it, that seemed to still be the case. Dead. The ignition didn?t work, or any of the accessories. I went back into the nest and began moving wires, but not really touching too much, looking for loose stuff, corrosion etc. At this point I just thought maybe the ground had gotten shaken around or a loose end short or something. I went back to the dash and tried the stereo and it popped on! Awesome! I thought that I must?ve done something by tugging on the battery a bit and what not. So I listened to some doobie bros (oh black water, keep on rollin) for a minute and then went back up to my apartment, not starting the boat, but thinking that everything seemed to be in order. Came down the next day and went for the blower. Turned it on, and I saw what has now become a common occurrence, briefly lit switch followed by a complete power outage. OutRage is what I should say. So I went back under into the nest looking for whatever I may have done the last time, moved some wires with my hands. The spot in particular which I?ve found to move is a group of wires, some taped some not in a wire tie screwed to the transom wall. It appears that when this happens and I lose power, if I move some wires around in this spot, everything works again. Like OctoberSea?s post, I was concerned that it may be an overload or short in the wiring combined with some sort of auto reset fuse type deals, but I?m doubting my system has any of those. I could be wrong though. Under further trials (wow I?m risky out on a lake doing a manual vent) I?ve gone without trying the blower first (cowling cover completely removed), and all other accessories, including the ignition work. It never seems to have a problem unless I try the blower. I?ve gone on two successful trips by not using the blower (danger), but I want to resolve this before I take my boat out again.

So on to my questions: Besides actually going in and dissecting the wiring (which I know I should do ? clean, check for corrosion and breaks etc) does this sound like it could be an auto resetting fuse of some sort? Could it just be a short in the wiring? If it is a short in the wiring, by turning the blower circuit on, why exactly would the entire electrical system of the boat not work? Would it be possibly be shorting +12V between the blower switch and the battery ground somewhere? I?m having a tough time (though looking at Tashasdaddy?s/Silvertip's beautiful wiring diagram makes it easier) figuring out how that would work.



I spoke with an electrical engineer whom I work with and he said he?s had a bilge pump motor short out and have the exact same thing happen. He said sometimes the brushes in the motor wear (which sounds like my motor definitely!) in certain positions to the point where it creates a big short/overloaded circuit. My next step, since I was planning on doing this anyway was to buy myself a new blower and install it, trying to clean up the leads and other wiring. I won't get to that for a day or two, but I wanted to begin thinking about this. If anyone has any advice, I?m all ears. I like hearing what you guys (gals too?) have to say unless it?s way wrong! Only kidding. Any help is as always appreciated. Thanks.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Possible Blower Short -- looking for help

An electrical engineer should know that shorts blow fuses or burn up wires and he should also have insisted that you pull the positive and negative battery cables as well as the two smaller wires and clean them thoroughly including the battery posts. Disconnect the cables at the engine and clean them as well. Tighten everything securely and I'll bet your issue goes away. Blowers draw lots of power so any poor connection shows up as resistance to current flow and can suddenly cause a power drop out. By moving and tugging on cables you apparently jiggle the battery cables and the smaller pair of wires that feed the boat circuit so you momentarily reestablish electrical contact. A total loss of power is sure sign that you either have a bad battery or a bad power feed to the system.
 

Fl_Richard

Lieutenant
Joined
Jan 21, 2005
Messages
1,428
Re: Possible Blower Short -- looking for help

Either the supply +12 from the battery or the main ground - from the battery has a bad connection. When the blower turns on it draws lots of power, it arc's opening the circuit.

Wiggling the wires closes the circuit and everything starts working.

It's not a short - wires would be melting fuses would be blowing

Wiggle the wires while the blowers turned on. My guess is you'll see or hear the bad connection.
 

bds85466

Petty Officer 1st Class
Joined
Jun 11, 2007
Messages
375
Re: Possible Blower Short -- looking for help

Actually we discussed that as well and he did ask if my fuses were rated correctly for that specific reason; I was simply relaying to the forum one of his ideas for going up and above the obvious after the routine troubleshooting...not really worth discrediting him over...

Like I said -- cleaning, checking wires for connectivity is the first thing to do on my list with installing a new blower (as with any electrical problem). The battery is great as we always keep it on a charger and it's able to power the starter/other accessories time in, time out. I'm hoping the simple stuff works. Thanks for the advice.
 

bds85466

Petty Officer 1st Class
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Messages
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Re: Possible Blower Short -- looking for help

Thanks guys, I'll let you know what I find.
 

bds85466

Petty Officer 1st Class
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Jun 11, 2007
Messages
375
Re: Possible Blower Short -- looking for help

Disconnect the cables at the engine and clean them as well. Tighten everything securely and I'll bet your issue goes away.

I'm new to I/O's. From what I remember, the positive from the battery (the battery is located in the rear starboard side right next to the engine) sneaks underneath the block far from anywhere where I could see (898 Merc). This should be going down maybe to the opposite side of the engine to the starter, right? I only have one large red cable in sight. Where might the return cable be located going back to the battery? In the same spot?

I'm obviously going to check there for loose/corroded connections, but my issue "seemed" to be resolving itself when I touched some wires no where near the battery or engine. Just saying.

Once I get under there tonight I'll have good and better info.
 

flargin

Chief Petty Officer
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Aug 13, 2008
Messages
540
Re: Possible Blower Short -- looking for help

I'm new to I/O's. From what I remember, the positive from the battery (the battery is located in the rear starboard side right next to the engine) sneaks underneath the block far from anywhere where I could see (898 Merc). This should be going down maybe to the opposite side of the engine to the starter, right? I only have one large red cable in sight. Where might the return cable be located going back to the battery? In the same spot?

I'm obviously going to check there for loose/corroded connections, but my issue "seemed" to be resolving itself when I touched some wires no where near the battery or engine. Just saying.

Once I get under there tonight I'll have good and better info.

Positive typically goes to the starter, yes. Negative usually comes off of a major bolt on the rear or the side of the motor.

if the bundle of wire you suggested earlier does not include the battery connections, then the problem may be a loose connection near where you were shaking. It is very possible you have an old "crimp connector" that is loose and it is arcing. The only way to tell is to dig in, cut the zip ties and find out.
 

bds85466

Petty Officer 1st Class
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Re: Possible Blower Short -- looking for help

Thanks, I'm chompin at the bit to get out of work and go to it. Can't get stuff like this off my brain for some reason -- hence all the posts/questions with no report of actual troubleshooting done:redface:
 

bds85466

Petty Officer 1st Class
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Jun 11, 2007
Messages
375
Re: Possible Blower Short -- looking for help

So I tackled the new blower install last night. Everything went pretty well.

Before I installed, I went through the nest of wires and followed the place where I was shaking. Bundled together in one zip line, screwed poorly to the inner transom was a larger ground wire, the speedo tube, some speaker wire (wtf?), and a serial cable of multiple wires going to a large plug connection to the engine. When I shook that bundle I could see it translating the tug to the wire connections on the engine. I tightened the plug, and unscrewed a grounding screw (real rusty) for some other wires in this bundle, cleaned and reconnected. After I inspected a lot of the other wiring to the engine, I cleaned up the terminals and battery connections, did some organizing and zip ties, hoping to not have stuff as wiggly.

After this I went in for the blower. I put my Fluke in line for a current draw measurement. My original "rattler" blower was drawing a good 5.x odd amps. WOW. I found that the leads to the blower were splice on a splice on a splice. Funny. Must've been replaced before, eh? Though it still appears that the original blower was an antique. So I brought the wiring back down to the original leads and crimped/heat sealed the connections to the new blower (which before I cinched everything down, I measured the draw of my new blower motor, at cool 3.x amps). I threw a new 4 amp fuse in the circuit as well instead of the larger one which was in there. Hooked up the 3" hosing to both sides and routed them accordingly. I then reinstalled the battery and did a final electrical test of all the accessories -- everything appeared to be working spot on. The blower was working well with no cut out when I flipped the switch. I successfully tried everything except starting the engine and crankin her down with a cold one, which I'm going to do next week sometime. I have to be in Okaboji for the entire weekend. Which will be fun, but not as fun as being out on your own boat. Thanks for the encouragement and advice. I think -- I have -- it licked.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Possible Blower Short -- looking for help

Better put at least a five amp or 7.5 amp fuse in the blower. You measured normal "running" current. Startup current can exceed run current by a fair amount and pop the fuse. If you are using 16 gauge wire it will be good for 10 amps so that's not an issue.
 

bruceb58

Supreme Mariner
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Mar 5, 2006
Messages
30,603
Re: Possible Blower Short -- looking for help

As Silvertip said you can use a larger fuse. The fuses are usually rated for the size wire in the circuit. The fuse really protects the wiring..not the devices connected to the circuit. If it is necessary to have a fuse to protect electronics, then you would add an additional fuse in line to the instrument itself.
 

bds85466

Petty Officer 1st Class
Joined
Jun 11, 2007
Messages
375
Re: Possible Blower Short -- looking for help

Cool. I did forget about start up current spikes...I haven't blown it yet, but there's no reason to constrain myself if I don't need to.

I was going at the recomendation of the blower manufacturer who recommended a 4A for the circuit. They also said in the literature that it should be wired within 72 inches or so of the battery. What's that? Is that what you were talking about as far as the 'device' fuse? I would guess it's about twice that distance since it goes up to the control panel from the rear of the boat. That's the fuse I figured they meant. I suppose there could be another somewhere in the wiring between, hidden in the gunwale?... though I don't beleive a redundant fuse is worth anything since it would be on the same circuit. I'm sure they're trying to cover their butts with a 4A call out.

I believe my old one was an 8A (maybe 7.5?) which I still have on board. I'll pop that one in at the control panel and call it good. Thanks for the advice, guys.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Possible Blower Short -- looking for help

If there is a fuse in the fuse panel for the blower that's where it belongs. If it were wired to the battery (no reason for that) then a fuse or breaker as close to the battery as possible would be in order.
 

bds85466

Petty Officer 1st Class
Joined
Jun 11, 2007
Messages
375
Re: Possible Blower Short -- looking for help

yeah the one I was referencing was one on the dash next to all the other accessory fuses...spring loaded quarter turn type fixtures.
 
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