Gen III Cool Fuel System System features:
Single Integrated Module - Filter, pumps, pressure regulator and cooler, all in one unit - Fuel flows through filter before getting to lift pump
More Reliable - Fewer components - Fewer fuel paths
Better Accessibility
?Production-Friendly? - Eliminates installation of separate pre-filter at OEM
Re-usable, consumer serviceable filter element - Pull element, dump water, re-install, continue voyage
This system will be standard on: Small-Block MPI V8 Bravo Small-Block MPI MIE Big-Block MPI Sterndrive Big-Block MPI MIE It will not be available on: V6 Sterndrive Small-Block Ski Small-Block Alpha
System Overview Water Separating Filter Element 2 pumps ? Lift & Pressure - Lift pump - Gerotor - Pressure pump ? Turbine Fuel Pressure Regulator - New 288 kpa (~42 psi) regulator - O-rings seal between OD on regulator and ID in cover, rather than a face seal and return hose - Regulator dumps excess fuel to inlet side of pressure pump - Fuel pressure vs. flow characteristics differ slightly from Gen II, requires minor calibration changes Internal Low Pressure Relief Valve - Limits pressure across lift pump to 10 psi +/- 5 psi - Dumps fuel to inlet side of filter.
System Module Features: Dual Pump Configuration - Improved Vapor Lock resistance compared to engines equipped with current boost pumps Corrosion Protection - Strontium-coated Internal water passage (same as outboards) - External housing e-coated Engine Installation - Low profile water connection, disconnect as required during engine installation - 3/8 NPTF thread inlet fuel connection Service Access - Modules located above front engine mount brackets in all applications Water Jacketed - Parallel water flow through module permits smaller module Pumps immersed in fuel and draw from bottom of cavity - Vapor rises to top of cavity, pumps always draw liquid - Reduced pump noise ? not audible over engine at idle No external lines between filter, boost pump, pressure pump, and regulator - Eliminates 20 external fuel connectors 5 seals, not counting inlet and outlet - Filter cap ? Modified SAE o-ring seal - Module Cover ? Controlled-Crush quad ring - Pressure Regulator ? Diametric o-ring - Pressure Relief Valve ? Diametric o-ring - Harness ? Fuel-tight pass-through fitting Self-Draining - Drains when seawater pump outlet is drained