Re: Transom Broke off Suntracker Pontoon

HarborRat

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Jan 3, 2014
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Re: Transom Broke off Suntracker Pontoon

I know this post is a year old, but this same thing just happened to my 2003 Tracker. I was hoping the original poster was still around to give a follow up of the fix.

Mine broke while in the water, in the middle of last night. I throttled up and heard POP POP POP. I thought I blew a lower unit the way it sounded, but then realized I had no steering. I was shocked to find the motor sideways and the mount hanging on by only a bolt or two on one side.

I was able to "secure" everything from falling any further with a lot of anchor rode...and actually crept it back to my dock 4 miles away. This morning I used lumber and large ratchet straps to pull the whole thing back up to where it's supposed to be, then added 10 more straps to be "safe" on the trip to the ramp tomorrow to pull her out.

I haven't been able to see underneath her yet, but can verify the bolt heads pulled through the cross-members. They either used no washers at all or the washers corroded away. Looking at the pics above from the OP there is just not enough crossbeams to allow enough bolts.

I'm guessing I'm going to have to order some aluminum to beef things up. I'll know more after pulling her out. Any suggestions from the pros on what type of aluminum stock I should use that can handle saltwater? The boat stays in year round, in Florida. Also someone mentioned not to weld it...any reason why a professional Tig welder couldn't weld it up, after bolting first?

Thanks!
 

steelespike

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Apr 26, 2002
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

Welcome,
You should start your own thread with your own pictures . I couldn't make heads or tails of his pics.
I think if you hold the camera as a person would look at the boat keeping the camera upright. Some close ups of the fastener area.
Seems like you could back up the mount area with 1/4"aluminum flat stock.
Perhaps if the fasteners were steel there was some sort of galvanic reaction weakening the aluminum.
 
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HarborRat

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Jan 3, 2014
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

Thanks Steelespike. I can't add pics yet as the boat is still in the water. I know his pics weren't the greatest, but mine won't be any better as it is in a tough area to get a good pic, and I plan on removing as little as possible to do the repair. His transom is completely down so they are not bad pics if you are familiar with the underside of a tracker, which I'm hoping someone is! Just have to tilt your head sideways :D.

If anyone is interested, here is the original post: http://forums.iboats.com/boat-topic...nsom-broke-off-suntracker-pontoon-583146.html

I am hoping I can just backup the area with some 1/4" flat stock like you said, or preferably angle stock spanning the entire crossbeams. I just hope there is enough room to get in there. I sold my engine lift before moving down here :facepalm:.
 
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oldjeep

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May 17, 2010
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

Well, I can tell you what the bottom of my dads Suntracker Fishin barge looks like. Just 4-6 bolts holding the motor pod on to the pontoon frame. Pieces of flat stock on each side would be a good idea, as I don't think that there were even washers on his.

If I were you I would remove the motor before attempting any repair. Its not that big a deal, we pull ours off every year so that the pontoon will fit in the garage.
 
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HarborRat

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Jan 3, 2014
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

Thanks oldjeep. Yeah, it looks like 6 bolts holding the whole thing up, with no washers!

I'll pull the motor if I have to, but I want to get her back in the water asap. Either way, I'll make sure the repair is much, much stronger than the original!

Tracker missed the ball on this one, what a joke. I'm lucky my 4 stroke Merc is not sitting 20 feet down on the bottom right now!
 

seabob4

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1,603
Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

\

Tracker missed the ball on this one, what a joke. I'm lucky my 4 stroke Merc is not sitting 20 feet down on the bottom right now!

As if that's something new with BPS...:faint2:
 

HarborRat

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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

I made it slowly to the ramp (3-4 miles) and pulled her out yesterday. The only bolt still semi-functional is one up front that doesn't hold much weight. IF the bolts are stainless they are pretty low quality to rust like that. No washers.

This boat has been kept in the saltwater for 10 years so I can't complain about the quality of everything aluminum, but the hardware on the other hand....

It looks like I'll be able to just use 1/4 or 3/8 aluminum stock above the beams and below the pod to get it back together. But first I have to bust all these rusted bolts out of there...fun.

The first pic is how I had to secure the pod up to get it out of the water. I wish I took a pic before ratcheting it up in place, there was over a foot of gap between the pod and the deck, barely hanging on. I loosened the straps a bit to get the other pics.

On a positive note, after 10 months in the warm Florida waters the bottom paint kept all barnacles off the toons. I've tried many different paints that didn't work, this year I used Pacifica Plus and am very, very happy. Looks like it will last another year.

motor pod (2).jpgmotor pod (1).jpgmotor pod (3).jpg
 

Bamaman1

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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

It'd be best to have a piece of flat 1/8" aluminum TIG welded to the bottom of each of your angle aluminum pieces. And use the highest quality stainless bolts to re-mount the motor pod.

The pontoon manufacturers have salt water packages on new boats that include extra zinc anodes to handle corrosion. You should look into what it would take to copy their anodes packages.

I would be leery of leaving any aluminum boat in salt water all year round without taking every precaution to avoid corrosion.

My new Bennington sits 3' out of the water in a boathouse on a lift--a small price to pay for a boat with a 30+ year lifespan (in fresh water.)
 

staydry

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Feb 3, 2010
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

Same thing happened to me though not quite to that extent....GL


click
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

stainless bolts lack carbon. no carbon, no strength. that means you need a lot of them.

also, make sure the bolts are 316 stainless vs 18-8. 18-8 will rust sooner
 

Scott Danforth

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Re: Transom Broke off Suntracker Pontoon

Re: Transom Broke off Suntracker Pontoon

the white stuff you see is galvanic corrosion. it happens when you have stainless bolts touching aluminum and you are in a salt environment.

if you keep the boat in salt water, I would add a bunch of zinc's
 
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