Hi There,
"I may have given the wrong impression about polyester resins.
Let me explain
Epoxy resins are generally superior to poly and vinyl esters as they impart much more exceptonal strength in places where high stress and load are applied. They also have a higher bonding strength as well."
Correct
"You also have less chance of a surface being damaged by using epoxy over ester based resins. Fillers can be added to epoxy for fairing etc where esters have to use other chemical agents to thicken the mix."
The same things are used to thicken both products.
"Epoxy does not like being disturbed while it is curing and you have to be reasonably acurate when mixing the hardner and the base. Epoxy also takes a little longer to layup and 'Hot mixing' is a big no-no. Epoxy resin does not generate the same amount of heat when it is curing as esters do. The exothermic reaction of ester based resins tend to give off much more heat especially if you get a little heavy handed with the hardner."
This all depends on the formulation of each product, each can be tailored to cure at just about any rate and temperature (peak exotherm). Both need the correct amount of hardener for the proper cure, you can vary it a small amount with polyester, but not much, if you do the physical properties are affected also.
"I have used polyesters to repair surfboards and canoes for the last 30 odd years and I have also used it to patch boats as well.
If you are laminating two sections of transom to make one thick piece then you can use polyester but epoxy in this application is great."
Polyester would not be the resin of choice when gluing to sheets of ply together, epoxy would be.
"With epoxy you can add things like 'wicking' agents to help the timber absorb the resin. Something I am sure you can't do with esters.
"Wicking" agents are nothing but solvents which degrade the physical properties of epoxies and reduce their water resistance."
"Dont forget- Polyester resin is not absolutley water proof."
Neither is epoxy, although it is more water resistant than polyester.
Hope this helps.