Restoring an old trailer

Bondo

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Ayuh,.... Welcome Aboard,..... I guess it depends on what ya wanta do, 'n what ya got to start with,.....
 

Grub54891

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Jun 17, 2012
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As Bondo says, What ya got? First and foremost, Are the bearings, axel, tires good? I'd check all that first, Remove whatever ya have to, get it sandblasted, Prime and Paint. Then move on to replacing the bearings, tires, lights Bunks/rollers.,
 

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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if you have to replace the axle, hubs, coupler, brakes, etc. a new trailer is less money.
 

M2HB

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Oct 7, 2017
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I have built many trailers over the years, including boat trailers. The last trailer I rebuilt a 1976 Dilly. I stripped it down to nothing, rewelded all the welds, removed the side rails and welded on receiver tubes so I could use 2" 3/16" tubing as side rail supports and they are removable. I made entirely new axle mounts that are adjustable with 14ga. diamondplate fenders and steps. I then had the entire trailer sandblasted and hot dip galvanized. I put new tires and aluminum wheels on it, stoltz rollers with stainless steel pins, rebuilt axle, collar lock coupler, etc. and it looks better than new, by far.
It isn't cheap to do, but it will last for a few lifetimes.
 

NYBo

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Oct 23, 2008
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I have built many trailers over the years, including boat trailers. The last trailer I rebuilt a 1976 Dilly. I stripped it down to nothing, rewelded all the welds, removed the side rails and welded on receiver tubes so I could use 2" 3/16" tubing as side rail supports and they are removable. I made entirely new axle mounts that are adjustable with 14ga. diamondplate fenders and steps. I then had the entire trailer sandblasted and hot dip galvanized. I put new tires and aluminum wheels on it, stoltz rollers with stainless steel pins, rebuilt axle, collar lock coupler, etc. and it looks better than new, by far.
It isn't cheap to do, but it will last for a few lifetimes.

How much did that cost compared to a brand new trailer?
 

M2HB

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Oct 7, 2017
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I have over $1,500 in it, not including labor. It is better than it was new. I could have bought a newer, used trailer much cheaper, but even those will still have issues.

This is how it started. It was ugly and had been abused.


This is how bad some of the previous owners welds looked like.


This is the new axle mounts and fender.


This is it ready to go to get sandblasted and hot dipped galvanized.


This is it after being partially assembled.


Further along.




Putting good parts on a used trailer isn't cheap. I couldn't find a better trailer that didn't need any work.
This is an old Dilly Trailer. I haven't seen anyone fix them up. They usually scrap them and buy a newer, used trailer. I like the Dilly design because it is lightweight, and had an open rear area so the boat doesn't hit it. I installed removable side rails with receiver tubes.
 

JimS123

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Jul 27, 2007
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8,253
22 year old trailer....axle OK...spotty paint and rust appearance.....fresh water only.

Replaced the bearings, wheels and tires, lights and wires. New winch. Wire brushed the frame, 1 coat of Rust Reformer, 1 coat brushed on rusty metal primer, topcoated tip and roll Rustoleum. Finished off with a vinyl 3M stripe job.

After 19 more years of outside storage no rust reappeared.

Cost about half of a new trailer. About 12 hours labor.
 

M2HB

Petty Officer 1st Class
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Oct 7, 2017
Messages
206
Whether building a new trailer or rebuilding an old one, it all depends on what you want to put into it.

You can go more "deluxe" when you are doing the work. An example is 14ga diamondplate fenders. They aren't as cheap as what the factory uses, but they won't bend when you step on them and you won't slip. You can make the steps larger, and stronger with aluminum diamondplate covers that work better than factory trailer steps, but are too costly when building "factory" trailers.
You can use stainless steel hardware and bolts, where most factory builders won't spend the money.
You can use Stoltz rollers and stainless steel pins. They aren't cheap.
You can use nicer wheels than most factory trailers come with, but that adds to the cost.
Many boat trailers come with cheap couplers, especially the ones with no brakes. Collar Locks aren't cheap.


When finishing a boat trailer, I would rate the finishing options as follows.
The least expensive, but adequate is a good primer and paint. Doesn't last as long as other more expensive options.
Better is powder coating, but it costs more than paint. It looks better than galvanizing but isn't as durable.
The best is hot dipped galvanizing, however it is as expensive as powder coating, doesn't look as good, but it is the best for corrosion resistance. Some of the best steel boat trailers will be hot dipped galvanized.

The disadvantage when rebuilding a trailer over building a new one is the metal preparation. If you are painting, then a wire brush on a grinder will work. When powder coating or hot dip galvanizing, you must use a sand blaster to remove all the old finish, even in hard to get to areas.

Buying a used (newer) trailer sometimes isn't as good of a deal as rebuilding the older, original trailer. The trailers that come with a particular boat are usually built for that size and shape boat. The length, width and roller or bunk locations etc. work with that particular boat design. There is a lot of latitude available, so swapping trailers usually isn't a bid deal, as long as you are within reasonable parameters. I've seen people buy a donor boat and trailer mainly for the engine and outdrive. They decide to use the "donor" trailer because it has a better paint job. When looking at both trailers, having a background in building them, I've seen where the owner would have been better off rebuilding the original trailer since the donor trailer was close to needing a rebuild in the near future and it didn't fit the boat as well as the original trailer did.

You can't compare a "deluxe" rebuild with a "standard" grade factory trailer. The manufacturers usually don't put the extra effort into trailers that are mass produced. My last boat trailer rebuild I did, I rewelded the entire frame. The original MIG welds were adequate, but nothing to brag about. You won't find fancy removable side rails with receiver tubes on regular factory trailers. Manufacturers won't spend the money and time.

My suggestion is to go with the least expensive options if you aren't sure you are keeping the boat and trailer for years to come. For me, I went the expensive route because I was planning on keeping my boat for decades and I only wanted to do it once.
 
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