Seats are collapsing!

chris in va

Chief Petty Officer
Joined
May 4, 2003
Messages
410
94 Caravelle 19' bow rider, 5.0 Volvo. The rear bench seats are so softened by water they are folding under! I guess under the vinyl is plywood or something. What do you guys do in this situation?
 

rage

Seaman
Joined
Apr 12, 2003
Messages
74
Re: Seats are collapsing!

if you carefully remove the vinyl you can the remake the frames from 1/2 inch plywood. Pretty easy fix if the seats are somewhat intact. I just stapled my frames together and brushed resin over plywood to seal.
 

chris in va

Chief Petty Officer
Joined
May 4, 2003
Messages
410
Re: Seats are collapsing!

Excellent. I figured as much. These seats aren't exactly waterproof and let in a lot of water.
 

Boatin Bob

Lieutenant Commander
Joined
Sep 24, 2001
Messages
1,858
Re: Seats are collapsing!

Chris...just 1 suggestion as I had to do this a few years ago. All the staples that held the vinyl were rusted as well as the wood gone soft so I used stainless steel staples, a little more costly but they lasted much longer, got them at Home Depot.
 

MrBill

Senior Chief Petty Officer
Joined
Aug 4, 2002
Messages
710
Re: Seats are collapsing!

Chris in VA:<br /><br />Many boats used plywood and wooden frames for seating and compartment covers, as you have found. In a redo of my boat, I took out all the seating and frames, carefully removed the covers which were only three years old, then traced all the plywood frames and parts, constructing all new seats and frames. I used CDX (exterior ply) and mahogony and cedar. In all seating and other parts with large expanses of vinyl covering I bored holes to enable the foam padding to dry out, "breath" from the underside. All the wood was soaked with three coats of waterproofing (Thomson's or other). Frames were assembled with water-proof glue and stainless fasteners. On the bottom or backside of pieces to be covered with upholstery, I stapled flexible plastic mesh (avaliable at fabric outlets, the type used commonly to "knit" or "macrame" designs onto) it's cheap too about $1.59/yard. Then, I re-covered the seating and parts with the vinyl covers, using stainless staples.<br /><br />As mentioned above by Boatin Bob, the stainless staples are available at home centers and well worth the $10 per thousand. If your upholstery is in good shape it'll be a fairly inexpensive project. I did mine over a winter so I was able to take my time and do it meticulously...so do it right the first time and it will last 12 to 15<br />years.
 

chris in va

Chief Petty Officer
Joined
May 4, 2003
Messages
410
Re: Seats are collapsing!

Well, I buckled down and got one of the seats redone. The plywood originally in there was non-treated 1/2", so I upgraded to 3/4" pressure treated. The local fabric store (JoAnn)had all the foam in the world which was nice. <br /><br />I also added some rather thick clear plastic to cover the foam with, to make it more 'waterproof'. All told, everything cost about $60...foam, staples, stapler, wood. Now I can confidently step down off the platform onto the seat without worry!
 
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