spark plug wire popping off

js5278

Cadet
Joined
Mar 20, 2003
Messages
24
1984 40HP Evinrude. Strange problem. Twice in the last three times out I've suddenly dropped to one cylinder and when I opened the cover I found that a spark plug wire popped off a spark plug. Top cylinder first time, bottom today. Reconnect and all is well. What could be causing this?
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: spark plug wire popping off

Replace it. It's that simple. While you are at it, replace the other one as well before it does the same.
Not bad after 16 years eh ???
 

R.Johnson

Rear Admiral
Joined
Sep 24, 2003
Messages
4,446
Re: spark plug wire popping off

Are you snagging the plug wire with the hood latch?
 

js5278

Cadet
Joined
Mar 20, 2003
Messages
24
Re: spark plug wire popping off

No. Each wire has done it once while the motor was running. Actually, the first time it happened both boots on either end of the wire were off. Otherwise the motor has run flawless for me since I bought it about 7 years ago. This happened today and about 10 days ago.


Are you snagging the plug wire with the hood latch?
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: spark plug wire popping off

No. Each wire has done it once while the motor was running. Actually, the first time it happened both boots on either end of the wire were off. Otherwise the motor has run flawless for me since I bought it about 7 years ago. This happened today and about 10 days ago.

See post #2
 

samo_ott

Vice Admiral
Joined
Jun 18, 2006
Messages
5,125
Re: spark plug wire popping off

That's very odd. Try squeezing them tighter, or if you have to replace the end of it. They're cheap and easy to do.

And kenmyfan, is that how you Canadians do math? try 26 years old!!!
 

kenmyfam

Supreme Mariner
Joined
Aug 10, 2006
Messages
14,392
Re: spark plug wire popping off

That's very odd. Try squeezing them tighter, or if you have to replace the end of it. They're cheap and easy to do.

And kenmyfan, is that how you Canadians do math? try 26 years old!!!

I gave it a 10 year discount !!!:eek::D
 

Tim Frank

Vice Admiral
Joined
Jul 29, 2008
Messages
5,346
Re: spark plug wire popping off

That's very odd. Try squeezing them tighter, or if you have to replace the end of it. They're cheap and easy to do.

And kenmyfan, is that how you Canadians do math? try 26 years old!!!

You Canadians? :confused:;)
 

js5278

Cadet
Joined
Mar 20, 2003
Messages
24
Re: spark plug wire popping off

Thanks guys. I was on the water for about 6 hours today with no problems. I'll replace the wires.
 

1946Zephyr

Vice Admiral
Joined
Oct 21, 2008
Messages
5,556
Re: spark plug wire popping off

Hmmmmm, never had that happen before.:confused: I usually give the boots a slight twist back and forth when I put them on, so they wouldn't just pop off.
 
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