Starter issue

wet_rat

Cadet
Joined
Jun 11, 2007
Messages
12
First, I have searched all forums starter related and I have done everything suggested in them related to my issue. I don't want to make unnecessary purchases so please bear with me

1978 evinrude 235. I recently purchased this from a widow who knew nothing about it other then her
husband kept it at the lake, he used it 4 days prior to passing(which was 6 weeks ago). She recalls him walking to the dock, playing in the boat a few minutes, cranking it and heading off. She said it usually
took a couple tries for the motor to start.

Before my first attempt to start I pulled the cowl so I could watch. Everything appeared to do as expected other then the motor running. I read a lot about this motor so I thought, " not enough fuel", gave the bulb a squeeze, stil no luck. Pulled the plugs, wet! Dried and tried again. Almost started but battery died. Recharged batt but the starter began acting up(bendix would not disengage from the flywheel). Pulled the starter, took apart to clean the brushes,etc. Found small corner of magnet broke where the bolts run down the body. Cleaned all the remnats of that and put back together greasing the bendix track. Starter turns easy anddoesnt sound crunchy inside. Now when I attempt to start the bendix engages the flywheel and won't retract and it makes an awful noise. The bendix teeth don't look so hot and it looks like the area below the teeth has been chewed up somehow.

Should I replace the whole starter or will the bendix be sufficient? Why would the area below the bendix look chewed up? It wasn't like that when I initially purchased
 

OneLuv1979

Petty Officer 3rd Class
Joined
May 25, 2009
Messages
88
Re: Starter issue

I think i have a similar issue , my bendix sounds like it is stuck as there is a loud clicking / ticking type sound coming from the starter cover when the motor is running .........
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: Starter issue

This is wet_rat's thread about his problem, OneLuv.

Start your own thread. Do not hijack his.
 

Bill3434

Petty Officer 1st Class
Joined
May 29, 2011
Messages
398
Re: Starter issue

First, I have searched all forums starter related and I have done everything suggested in them related to my issue. I don't want to make unnecessary purchases so please bear with me

1978 evinrude 235. I recently purchased this from a widow who knew nothing about it other then her
husband kept it at the lake, he used it 4 days prior to passing(which was 6 weeks ago). She recalls him walking to the dock, playing in the boat a few minutes, cranking it and heading off. She said it usually
took a couple tries for the motor to start.

Before my first attempt to start I pulled the cowl so I could watch. Everything appeared to do as expected other then the motor running. I read a lot about this motor so I thought, " not enough fuel", gave the bulb a squeeze, stil no luck. Pulled the plugs, wet! Dried and tried again. Almost started but battery died. Recharged batt but the starter began acting up(bendix would not disengage from the flywheel). Pulled the starter, took apart to clean the brushes,etc. Found small corner of magnet broke where the bolts run down the body. Cleaned all the remnats of that and put back together greasing the bendix track. Starter turns easy anddoesnt sound crunchy inside. Now when I attempt to start the bendix engages the flywheel and won't retract and it makes an awful noise. The bendix teeth don't look so hot and it looks like the area below the teeth has been chewed up somehow.

Should I replace the whole starter or will the bendix be sufficient? Why would the area below the bendix look chewed up? It wasn't like that when I initially purchased

Does the bendix disengage when the motor starts up? I know when I had problems with mine it would stay engaged if the motor failed to start a lot of times. I had several problems; corroded and worn out brushes (fixed myself) and old power cables, replaced and works like a charm so far.
 

wet_rat

Cadet
Joined
Jun 11, 2007
Messages
12
Re: Starter issue

Does the bendix disengage when the motor starts up? I know when I had problems with mine it would stay engaged if the motor failed to start a lot of times. I had several problems; corroded and worn out brushes (fixed myself) and old power cables, replaced and works like a charm so far.

I haven't been able to get it to start thus far. The sound made when I attempted to start it after cleaning the starter was awful so I quit as to not cause further damage
 

Bill3434

Petty Officer 1st Class
Joined
May 29, 2011
Messages
398
Re: Starter issue

I haven't been able to get it to start thus far. The sound made when I attempted to start it after cleaning the starter was awful so I quit as to not cause further damage

Just from my own experience with my starter, not sure how your starter is built but you might want to take the starter off the motor and see how it turns by hand. If you feel there is a problem you might want to take it apart again and re-assemble it and see if you get the same problem.
 

royal0014

Master Chief Petty Officer
Joined
May 6, 2010
Messages
874
Re: Starter issue

Just from my own experience with my starter, not sure how your starter is built but you might want to take the starter off the motor and see how it turns by hand. If you feel there is a problem you might want to take it apart again and re-assemble it and see if you get the same problem.


^^^Yep, do this first. Sounds like something didn't go back together correctly. Could also be a mounting issue. Was the starter shimmed?

Couple of pics might help.....



<<)))(((>>
 

Haffiman

Commander
Joined
Dec 17, 2009
Messages
2,454
Re: Starter issue

If it has a squeaking sound like it is going to seize up any moment, it is most likely the 'WD 40 disease'.
Spraying with WD 40 it washes out the grease in the upper bearing, and when you get a side load on the shaft it sounds ugly!
Pull apart and use Lithium grease both on upper and lower bearing for the armature shaft.
 
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