starter rope

hipster dufus

Petty Officer 2nd Class
Joined
Jan 1, 2009
Messages
169
i received the repair parts for my 9.8 4 st. i will need to remove the starter rope assy and put it in my new starter case. i have the manual. does anyone have some tips for this job? i will be replacing the starter case, the air silencer and i have a new cowl. the cowl is for a nissan. it was quita a bit cheaper. i wll replace these parts and take it to a service center for a check up before the season starts in feb. thanks everyone for ur help
 

pvanv

Admiral
Joined
Apr 20, 2008
Messages
6,573
Re: starter rope

The rope will be the easy part of transferring the recoil parts; The thing to be careful about will be the spring/reel assembly.

Pages 68 and 69 of the Factory service manual have a full description of the process. The manual is handy to have, and a good value, though a few sections of the 8/9.8 manual didn't translate perfectly from the Japanese language. The recoil starter section is very good, and has descriptive pictures as well. I recommend getting the manual.

Basically, once you have the recoil unit off the motor, hold the reel, and disengage the rope from the handle, then gently ease the reel, allowing the spring to release tension. Then you can unbolt and remove all the parts from the starter case. Be careful extracting the reel, so the spring doesn't "bomb" out on you.

When reassembling, carefully engage the spring in the case while holding the spring steady. Then wind it up (counterclockwise as you look at the reel -- the way the rope will pull it). After the spring is completely coiled up, add about another turn to the reel, then thread the starter rope out and reattach the handle. At this point, you can cycle the handle to be sure that you have the correct number of wraps. You should be able to completely pull all the rope out to the last wrap, and the spring should completely haul the handle back up to the starter case, with a little tension left over to hold the handle there. If you need to add or remove a wrap, now is the time. Don't forget to lubricate the ends of the spring, and the shaft area of the bolt with a little lithium grease. The threads of the bolt should have blue (low temp removeable) lock-tite on them. Don't over-torque the nut, or the reel will bind.

When you reinstall the housing on the motor, don't forget to reinstall and adjust the neutral safety cable for the starter lock.
 

hipster dufus

Petty Officer 2nd Class
Joined
Jan 1, 2009
Messages
169
Re: starter rope

i have the factory service manual. yeah the japanese does not convert too well. thanks for ur advice on all of my issues. the nissan cowl is growing on me, it goes with my truck.
 

hipster dufus

Petty Officer 2nd Class
Joined
Jan 1, 2009
Messages
169
Re: starter rope

got the starter rope on sat. started the motor up sun. had to adjust the idle some. maybe the new air intake affected it. motor looks good with the new nissan cowl. all waxed up and shiny. as sson as i fix my trailer i will take everything out for a test run. thanks everyone for ur help. i am starting to feel comfortable working on this motor.
 
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