Testing Mercruiser Risers

tank1949

Lieutenant Commander
Joined
Apr 4, 2013
Messages
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Exhausts manifolds are FAIRLY easy to test and should be done yearly(my opinion). Plug 1" heater hose on the manifold with a 1" wooden dowel inside hose. Position the manifold so that you can pour acetone into it the water or anti-freeze cavity and let sit for a few minutes. You can then shine light into the fire chamber to examine for wet spots. I am sure that gasoline will work just as well to find any leak/ crack, and it is much cheaper. Risers, for me, took a little fabrication of a piece of 1/4" aluminum plate with gasket material glued to it. Be sure to block off 1" nipple on riser. With a good jig-saw, you can slowly but surly cut aluminum plate to fit Mercruiser gasket and riser hole pattern. Once completed and positioned, pour acetone into it vertically. Wait a few minutes and check for wet spots. Notice how I have riser positioned. Don't forget to plug hose/nipple. I thought about fabricating a pressure testing device for manifolds, but due to their design, it would be much more difficult fabricating a pressure testing device for risers. I hope this helps. Iboats may sell the cap that I fabricated. Attached are photos.
 

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achris

More fish than mountain goat
Joined
May 19, 2004
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27,468
For manifolds I made a couple of block-off plates with a thin piece of rubber underneath for where the elbows goes, and an adapter for the hose fitting, then I just pressurize with air, using the same pressure test rig I use for drives. If there's a leak, out with the spray bottle of soapy water. If I suspect the elbow, a long strong screwdriver will find the hole. :D

Chris.......
 

tank1949

Lieutenant Commander
Joined
Apr 4, 2013
Messages
1,911
For manifolds I made a couple of block-off plates with a thin piece of rubber underneath for where the elbows goes, and an adapter for the hose fitting, then I just pressurize with air, using the same pressure test rig I use for drives. If there's a leak, out with the spray bottle of soapy water. If I suspect the elbow, a long strong screwdriver will find the hole. :D

Chris.......

Your pressure idea, I believe, is much better for testing manifolds. I though about another piece of flat aluminum with a tire valve stim attached but I am running out of time to work on these projects. But, with my specific V8 risers, I would have to get something machined to block off water ports. I went with cheapest and easiest. THX!
 

Bondo

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Staff member
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Apr 17, 2002
Messages
71,309
Ayuh,...... Don't risers generally fail at the gasket interface, Long before any other areas rot out,..??

I've seen plugged water outlets, clogged with rust, Long before rust out too,.....
 

tank1949

Lieutenant Commander
Joined
Apr 4, 2013
Messages
1,911
Ayuh,...... Don't risers generally fail at the gasket interface, Long before any other areas rot out,..??

I've seen plugged water outlets, clogged with rust, Long before rust out too,.....

I don't know about an ant-freeze cooled system longevity, but I suspect that since the riser is the only component mixing saltwater and exhaust gases, it is the weak link and will rust out or plug up too. I have owned a couple of MC Alphas that were totally seawater cooled and the risers went first, regardless of flushing with fresh water after every trip. I suspect the mixture of gases and seawater aided in their destruction.
 
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