The Infamous Yamaha F150 Balance Assembly!

Shermanator31660

Petty Officer 3rd Class
Joined
May 15, 2006
Messages
88
I've read a ton, make that 2 tons, of threads on the a/m subject, to the point of where not only I but other F150 owners acquired OCD over the blowing up of engines and whine of bad balance assembly's! I made the decision to just replace mine, swearing on a stack of bibles to my wife that it was necessary, even though my VIN number came back negative as having any sort of problems. My motor is in fact one of the first of the F150's that was manufactured, being built in early 2003. Its preformed flawlessly throughout its 520 hours of operation in fresh and salt water, from -15 to +100 temps and everything in-between, but the balance assembly fiasco finally got to me.

Living in Canada means we take it up the wazzzooo every time we want to buy something so, I did a online search for the balance assembly in the States. Different prices all over the US but still nearly $300 cheaper than in Canada, and I finally found it for $300 US in Florida which included shipping all the way to Washington State! Also found on line was a very easy instruction method, not like when they used to take the timing gear off and everything else associated with it. Shop's wanted anywhere from 2 to 4 hours of labor to do the job, I did it myself in 1.5 hours, not including beer breaks of course! In all honesty, I was hoping that when I pulled the assembly off the motor that it would have been hooped (Canadian slang for $^%ck*& up!!) but, it wasn't! Damned if the entire assembly didn't look like it just came off the factory floor, no teeth missing on the gears, no evidence of fiber from the gears anywhere! Did I waste my money????

Nope, putting the assembly on the bench I compared it to the new improved one, pretty much similar other than the new one does not have the huge balance weights the old one did and the new one has a improved oil tower for lubing the gears. What I did find was that the starboard side gear assembly was stuck, or sticking. If you rotated the new assembly the danged thing would just keep spinning around. Mine, would stop, and if you turned it very slowly it was actually an effort to get it to spin.

I disassembled the assembly (does that sound right??) and checked out the bearing races, they all appeared to be in great shape, albeit the top two races showed signs of wear at the very top and on the edge. As well, when I put just the starboard gear back into the assembly, it was still sticking for some reason, like it was not straight. When I put the port side gear back in it made it even tougher to spin the entire assembly, which would make me believe that the teeth were also not then running true for alignment. Long story short, IMHO, the cost and effort into upgrading to a better part was the best thing I could do for this motor, because there was no doubt that something was going to happen. It wasn't a matter of "if", but a matter of "when". I've attached a few pics of the assembly, for what its worth, in the event others may wish to do the same upgrade to their motors. I will also have an article on this subject on my website at www.reelfishingadventures.net Sherm
 

Attachments

  • BalanceAssembly1.jpg
    BalanceAssembly1.jpg
    59.9 KB · Views: 3
  • BalanceAssembly2.jpg
    BalanceAssembly2.jpg
    44.7 KB · Views: 3
  • BalanceAssembly3.jpg
    BalanceAssembly3.jpg
    49.7 KB · Views: 3
Last edited:

Shermanator31660

Petty Officer 3rd Class
Joined
May 15, 2006
Messages
88
Re: The Infamous Yamaha F150 Balance Assembly!

Just an update to my post, I did a water test with my boat today, ran like a top as usual. I do have to say that maybe I didn't have OCD, there was definitely a "whine" of some sort in the motor because at idle and speed the sounds I heard have gone. I'm guessing the tolerance between the two gears was way to tight and causing problems and it may have just been a matter of time before things went real wrong! Cheap upgrade, glad I did it, now to get that "bump" out of my motor when its at idle!! Sherm
 

stevel34

Cadet
Joined
Aug 11, 2008
Messages
7
Re: The Infamous Yamaha F150 Balance Assembly!

Thanks Shermanator for the post. You have convinced me to do mine. I have a 2004 also and have been putting it off.Where did you find the instructions? I have the shop manual but it says to remove the fly wheel. I understand that there is a easyer way to do it.
steve
 

Capt Ken

Commander
Joined
Jul 30, 2002
Messages
2,270
Re: The Infamous Yamaha F150 Balance Assembly!

The problem with the balancer have pretty well been blown out of proportion by the Internet. There has been so much of, my cousin who has a friend who knows a guy that had a problem. If you have not had a problem then you stand a better chance of causing one by fixing something that is not broken.
 

BaileysBoat

Senior Chief Petty Officer
Joined
Sep 29, 2008
Messages
716
Re: The Infamous Yamaha F150 Balance Assembly!

The problem with the balancer have pretty well been blown out of proportion by the Internet. There has been so much of, my cousin who has a friend who knows a guy that had a problem. If you have not had a problem then you stand a better chance of causing one by fixing something that is not broken.

Have to agree. After 2007 Yamaha upgraded the balancer as Sherm notes.
A bad balancer gives lots of warning before the gears grenade-whirring at cold idle.

Had to change the balancer on my early production 2007 F150 at about 550 hours, but only because of the noise issue. Old assembly looked as good as new. Have to say 1.5 hours is about right with the Yamaha tech bulletin, but I had to pay CA $1300 for the part here in Canada!
 

Shermanator31660

Petty Officer 3rd Class
Joined
May 15, 2006
Messages
88
Re: The Infamous Yamaha F150 Balance Assembly!

The problem with the balancer have pretty well been blown out of proportion by the Internet. There has been so much of, my cousin who has a friend who knows a guy that had a problem. If you have not had a problem then you stand a better chance of causing one by fixing something that is not broken.

I'd agree with you Capt Ken but the cost of fixing the balancer vs the motor made my decision pretty easy. Although I didn't have that whine at idle which is the first clue to it going, I did have what seemed to be a whine at higher rpm. If I hadn't pulled the old one out I never would have found that the shafts were binding like they were and it would be just a matter of time before something happened. As well, if the new one is new and improved I've always felt a little preventative maintenance never hurts. The link for the easy instructions are at F150 Balancer Replacement Instructions and for the whole procedure I've written it up on my website at www.reelfishingadventures.net . Let me know if you have any problems if you try to do it and I'll try and help. The mechanics made a big deal out of the lining up of the 20 degree timing mark with the marks on the balancer blah blah blah, but the Sim directions are bullet proof. Sherm
 
Top