Thermostat wire assistance please

trimmers

Petty Officer 3rd Class
Joined
Mar 1, 2010
Messages
88
Hi guys, I hope someone can help clear this issue for me. I have a 1996 Merc 150 V6. It has a thermostat and a temp guage at the helm and a overheat buzzer thing aswell. I know for sure I am NOT over heating but at idle and only in the water, the temp guage will rise fairly quickly to about 3/4 then all over a sudden jump to full hot and the buzzer goes off. To clear it, I just turn off the motor and turn it right back on and everything shows normal temop and no buzzer. No way does the motor cool that fast, plus, water doesnt steam on the heads and it is only warm to the touch. What I did notice is a wiring issue (I think?). Here is what I see. On the port side of the engine is the buzzer sensor. The brown and blue strip wire goes to a terminal board on the starboard side to screw number 1. On the starboard side is the temp probe and the brown wire goes to the same terminal screw. (I think that is wrong). Then the brown and blue wire comes off that terminal screw and goes to the wire harness and up to the helm. There is also a brown and blue wire comming off that same terminal screw and goes to the powerpack on the port side. Being that the buzzer AND the temp guage are 2 seperate systems, Shouldn't those to indicator leads NOT touch and run independently to the guage and the buzzer at the helm? Please help. Thank you, Dan
 

trimmers

Petty Officer 3rd Class
Joined
Mar 1, 2010
Messages
88
Re: Thermostat wire assistance please

ummmm, ok! I guess no one knows about thermostat wiring on here. Well, it's ok. I got it figured out. Someone lazy put a thermostat sending unit in the starboard side and didnt want to run a seperate wire up to the guage. Instead, the "Professional Mechanic" tapped it into the old buzzer wire and then ran a wire lead off the buzzer at the controls over to the guage to get it to indicate something (ANYTHING). Got to love those 90 an hour professionals!!!
 

sschefer

Rear Admiral
Joined
Nov 13, 2008
Messages
4,530
Re: Thermostat wire assistance please

I have to admit, I chuckled when I read this post. I guess they forgot to tell the mechanic in rigging school that the brown wire on the outside of the boat harness connector plug is for the temp gauge. It runs all the way up to the front under the dash. Can you say "Plug n Play".

Glad to hear you were smarter than him and got it straightened out.
 
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