Re: Timer pointer adjustment on 86 Merc. 150 hp. blackmax
Wow! Thanks for the quick reply. The manual has you using a dial indicator, which I am using, to find TDC. After TDC is found with the dial indicator, this is the confusing part from the manual....slowly rotate the flywheel counter-clockwise until the dial indicator needle is approx 1/4 turn beyond the .462 mark....(My flywheel happens to have a .462 mark on it)
What does this mean? When you're dealing with an accuracy of .462 degrees, why do you turn it approx 1/4 turn? how accurate is that? Is this 1/4 turn refering to the flywheel or the needle on the dial indicator?
You turn it CCW about a quarter turn, which will be over an inch. Then you put in your dial indicator, zero'd to TDC, and slowly turn the wheel CW till you get to .462 inches. Then you move the pointer so it is over the .462 mark on the flywheel. That mark represents .462 inches before TDC.
You can only feel TDC within a degree or so, because the piston stalls at the top of the stroke. Doing this, your setting will be as close as your eye is, within a fraction of a degree.
I made an adapter that holds a cheep digital caliper by gutting a spark plug and welding a metal tab to it. I put it in the cylinder, rotate past TDC, which will push the dial indicator to that position, hit the zero button, back it down, push the indicater back in, then come back to .462. It takes about a minute, including finding a couple of tie wraps to jury rig the caliper.
hope it helps
John