Torque specs for Mercruiser 165

FreeBeeTony

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May 15, 2002
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Can someone tell me what the torque spec for the drive gear is on a Mercruiser 165 outdrive? I have a manual but can't tell if I am reading it correctly. Under the model 1 heading it calls for 80 ft lbs for the pinion nut in the drive shaft housing. Is this correct? This seems very critical for the preload on the bearing assembly so I want to get it right!
 

boat doc

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Aug 20, 2003
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Re: Torque specs for Mercruiser 165

If you have a serial # it would be easier for me to find I have a merc service cd with all the manuals on it, but it searches by serial #
 

FreeBeeTony

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Re: Torque specs for Mercruiser 165

boat doc, <br />the s/n starts with a '3', I am at work right now. I think it was from the early '70's. Hope this helps, if not I will have to get the number later.<br />Thanks,<br />Tony
 

FreeBeeTony

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Re: Torque specs for Mercruiser 165

any input? The 80 lbs that the manula calls for seems high to me.
 

Davcar

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Aug 22, 2003
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Re: Torque specs for Mercruiser 165

I've got a mercruiser factory manual from the 70's. In the "Drive shaft housing torques" chart it calls for 85 ft.-lbs on the Universal joint shaft pinion nut. It calls it a 5/8-18 thread. If we're talking about the same thing...then I think you'll find the bearing preload is controlled by the large u-joint retainer that holds the gears and upper bearings in the housing.....Dave
 

boat doc

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Re: Torque specs for Mercruiser 165

what you are going for is a rolling torque setting. 70 to 80 ft. lbs is a starter for the nut <br /><br />1 lube up your bearings<br />2 put your drive shaft assemby together<br />3 hose clamp both bearing cups<br />4 tighten pinion nut to 70-80 ft. lbs. while you spin your bearings<br />5 now you are going to use a regular socket, tighten down the pinion nut a little more untill you start to get a little bearing load.<br />6 check rolling torque your goal is 6-10 in. lbs<br />7 keep tightening untill you get to 6-10 in. lbs.<br /><br />if you go past, you start over.<br /><br />if you are using used bearings, I would not go past 7 in.lbs. Any time you used bearings it is a no no, but if you do, always use the lesser torque setting (everything has already been worn out, you do not want to over-tighten anything that has been torqued before) I also run used rebuilds at idle speed (no load) for about 2 or 3 hours, then the same under load. If you can make it that far, you should be in good shape.
 

boat doc

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Aug 20, 2003
Messages
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Re: Torque specs for Mercruiser 165

use the wrench you use to take of the ring nut that holds your drive shaft in the house.<br /><br />set your drive shaft in the ring nut<br /><br />Get a dial type torque wrench that reads in inch pounds<br /><br />put the socket on it that fits pinion nut<br /><br />this may be hard to explain but<br /><br />put the wrech with the socket on the nut, and spin the wrench round and round, and read what the needle says. Once it reads the proper inch pounds, you made it
 
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