Re: vibration
This is the original 10 year old coupler, and as I have said rubber and splines look just dandy. Seeing this part costs big bucks,
i'm not suggesting to buy a new coupler. i'm suggesting that you align it. if the alignment is off. it seems that this could be your vibration. + if you don't align it, the splines or the rubber will wear out from being out of alignment. coupler failure.
as for cost, it don't cost anything to align it if ya got the alignment bar. just time to do it until it is correct. if it can't be corrected then something is causing you to not be able to align it and further investigation would be necessary.
glad ya have a mech. that you trust. i suppose trust them more than me as i'm just joe boater. but this is what i understand to be. i could be wrong. like i said too. ujoints can look and feel good too and not be. so maybe that's the way to go. but i still think alignment needs to be corrected.
fwiw. my coupler on my '75 is original best i know.
i've fought with alignment for sure. i've had it wrong (bar to tight) and i've had it correct. bar slides in and out with a couple of fingers. when it's right you know it, when it's wrong you can talk yerself into that it's ok, but in the end you know it's not and that your treading on thin ice that may lead to coupler failure.
that's my 3 cent worth...

good luck with her and let us know what ya end up doing and how it works out for ya..
edit..
poor alignment..
http://www.youtube.com/watch?v=fA5ExlPVz2w&feature=related
proper alignment..
http://www.youtube.com/watch?v=MYwnK8mjHdw
them videos helped me decide what was right and what was wrong..