Volvo 5.0GL -- Engine Swap Research

hcooperrn

Cadet
Joined
Sep 7, 2009
Messages
9
Love the forum here, these are the first questions I can't really find answers to, and being somewhat new to boats, I've had lots of questions.

Here's my newest issue. I just got the boat in my signature below. Thought I looked it over well, but not knowing a lot about VP's, I didn't know the engine should have been a charcoal color. It is actually black, and when getting out a mirror and looking closely, I found a welded crack in the block.

That makes me nervous, and I'm pretty sure I want to build a new engine that I can rely on. I've built Chevy race engines with my dad for years, but my first boat engine (4.3l Merc) had some issues because I built it like a car engine. I want to avoid that with this boat.

I'd like to build a 5.7l. I've done a lot of searching and I've read threads where this upgrade has been done. I would probably go .030 over so I can trust the block and the machining, along with new pistons and main bearings, complete rebuild kit, etc. Depending on the condition of the heads, the valves will either get a lap job or a 3-angle grind if needed per acetone test.

What I can't find are the speedbumps I'm going to hit. I'm fairly certain I can just transfer everything, including the heads and intake over, and use either use the stock carb (Holley 2V) or go to a Holley 4175 without too much issue.

What else will be an issue? I was hoping to get a donor engine to rebuild, I'm assuming the 5.0 is a one-piece rear main, so a newer 5.7 block with a one-piece should match, right? I should be able to reuse the flywheel and starter as well, if the rear mains match, correct? Should I use the 5.0GL cam though? Or use a custom cam? Still use AC MR43LTS plugs since I'm reusing the heads? I want reliability -- I don't want to be stranded in the middle of Lake Powell.

Finally, I've noticed all the different engine codes and numbers that VP uses. If I move my 5.0GL PEFS up to a 5.7, what would be the closest code for part lookup? Or should I stick with the 5.0GL PEFS parts strictly?

Thanks in advance for giving me a heads up on things I might screw up!:cool:
 

zbnutcase

Commander
Joined
Sep 19, 2009
Messages
2,055
Re: Volvo 5.0GL -- Engine Swap Research

Yes you need a 5.7 one piece seal block 86 or newer and yes the flywheel and damper can be used; just have them balanced along with the rest of the engine. And you will want 5.7 vortec heads to keep compression ratio stock. The rest is pretty much a bolt on job.
 

hcooperrn

Cadet
Joined
Sep 7, 2009
Messages
9
Re: Volvo 5.0GL -- Engine Swap Research

Thanks, that's the kind of info I'm looking for.

I was thinking using the 305 heads would increase compression, making good low-end power, which would let me prop up, sort of like gearing down a car. Maybe I should keep it simple and stick with stock compression to keep it reliable like I want.
 
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