Volvo Penta MD2010 InstrumentPanel with Start button, electrical unit problem?

Benny Z

Recruit
Joined
Jun 6, 2017
Messages
4
I have experienced a problem that I think may originate from the "electrical unit" in the start panel Volvo part nr. 873737(new nr. 22354203), and would like to hear if any of you have experienced the same problem og knows it, before I buy a new part(expensive)…

Problem:
I pre-heat(glow) the engine as told in the manual, but the prre-heat indicator does not go on. Then I push the start button, and the engine starts without any problem. But instantly the “pre-heat” indicator starts to light up, and after 5-10 sek. the battery(generator) indicator starts to flash and the buzzer begins. I can hereafter reset the alarm, and the buzzer stops, but the pre-heat light is still on, and the battery(generator) light still flashes.
The problem began suddently, after 3 hours with the engine running. The first sailtrip this year.

I have done the following:
Checked that the wiring, and specially the ground wiring, is solid connected.
Checked the connection in all the wires in the main cable from the engine to the panel.
Checked that the pre-heating(both of them) recives the right voltage, and that the impedance is ok in both of them.
Checked that the connectors are correctly placed and firmly connectec.
Checked that the diode is only opening one way.

The voltage shown on the meter, is 14,2V when the engine is running, and aprox 12,5V when off, so I believe that the generator is working fine, but I still need to measure the current from the generator.

The only component I think is left to fault, is the “electrical unit” part number earlier mentioned. Info: The motor and wiring is in very good condition, and is “newly” renovated 4 years ago by proper workshop.

And this is where I say HEEELP :)
Do any of you have a old engine like this, and knows it, or have experienced this?
English Is not my birth language, s? Im sorry if the text is filled with gramma mistakes:)

Benny Z (Denmark)
 
Last edited:

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
43,229
Howdy

Looks like this is a 3 cylinder diesel and I have not dealt with one of these but have downloaded the manual and I'm looking at the wiring diagrams. Do you have the 1.0 or the 1.5 pole system? Also is it a A, B C, or D
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
43,229
My thought is this is something inside the alarm module. Your alarm module is part number 873737
Have been searching for the wiring of it and have come up with some older ones but not this one. In most cases a slight change is made and then another part number is used.

The first one below is for an older unit but comes close to what you have. The pic below that is a newer one but does not have the glow plug feature.

Your unit has a delay built in which allows the engine to start before the alarm starts to sound. Make sure the glow plug relay is not hanging, then the most probable issue is your module is the issue

VP 828605.jpg

Alarm-Unit-LR_zpskz9j2myb.png
 

Benny Z

Recruit
Joined
Jun 6, 2017
Messages
4
Thank You so much, for your help with my problem. Im glad to heat that You also Think that something is Wong with the alarm module/electrical unit.
I will check that the manual pre-heating switch is not defekt and I Will Then replace the module. I Will returnere with the results when done
 
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