Water in the gear oil

boat800

Recruit
Joined
Mar 29, 2009
Messages
5
I have a 1981 35hp johnson outboard, i already changed the oil at the beginning of this year, i have about 5 hours on the motor. I checked the gear oil out of curiosity and saw that it was milky, so i started to drain to see how much of it was milky, all of it was how can i get that much water that fast. I have new gaskets on the drain plugs and the motor does not leak any oil when sitting.
 

wilde1j

Vice Admiral
Joined
Apr 15, 2002
Messages
5,964
Re: Water in the gear oil

Pressure and vacuum test the LU to find where the leak is. Can be prop shaft, drive shaft and/or shift shaft seal. No more than 15 psig for the pressure test and make sure the LU is drained 1st. Should maintain some pressure for at least 45 minutes.
 

OptsyEagle

Lieutenant
Joined
Sep 13, 2006
Messages
1,361
Re: Water in the gear oil

The gear oil usually doesn't leak when sitting since it is pretty thick stuff. The theory is that when it is running the gear oil heats up and the resulting positive pressure pushes some out any leak it can find. When the motor stops the cooling action creates a vacuum to pull in any water it can. The movement of the gears makes for a nice blender action to make for a nice milkshake type color. Give it a few days without use and the water should seperate out and flow to the bottom again.

In any event, you could simply refill it with good gear oil and put on new drain plug washers, run it for a few hours and hope that somehow the ones you had on before didn't sit right and that was your only problem. You could also drain all the oil and either do a pressure/vacuum test yourself to find the leak or get your dealer to do it. They shouldn't charge too much for just the test.

Or you could go for a total re-seal job. Not a fun job, so I personally would want to know the results of the other two, first. A little water for a small amount of time will not hurt the motor too much. Obviously the oil is there to keep the gears from grinding down and although you do have some water in there, you do still also have some lubricating oil as well. Not a good condition, but it shouldn't hurt the motor in a short time, while you run the drain plug seal test. A couple of hours of use (run for a while, sit for a while, run for a while, etc.) should confirm the leak.
 

wilde1j

Vice Admiral
Joined
Apr 15, 2002
Messages
5,964
Re: Water in the gear oil

This is very simple ... if there's water in the gearcase, there's a leak and finding the leak(s) is easy. Just get it fixed properly, rather than risk wrecking the moving parts!
 
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