Why replace scored pistons?

boatster

Petty Officer 1st Class
Joined
Jun 13, 2004
Messages
331
I know this is an engine topic but I like this forum better :D :D Anyways why do you have to replace pistons if they have some vertical scoring from overheating? I can understand that the cylinder walls of the powerhead should but if a piston has some scoring like on the lower half of the exhaust side how is that going to effect the performance of the motor? There would still be a significant amount of surface that isn't scored and the piston would remain straight throughout the stroke right? If I rehone and replace the rings and use a new clean block why couldn't I use the same pistons over again? Can someone dispel this ??? :confused: :confused: for me?<br /><br />I inherited a small Evinrude 9.9 and it was overheated by a lack of water cooling. I took the powerhead off and saw the exhaust side scores. Gonna fully crack into tonight. :D :D
 

LubeDude

Admiral
Joined
Oct 8, 2003
Messages
6,945
Re: Why replace scored pistons?

There is wear there that you dont see. If you mic them you will see. You dont want them flopping around in there. (Years ago, Been there done that), had to tear it down again.
 

Boatist

Rear Admiral
Joined
Apr 22, 2002
Messages
4,552
Re: Why replace scored pistons?

Try Johnson and Evinrude forum.
 

JB

Honorary Moderator Emeritus
Joined
Mar 25, 2001
Messages
45,907
Re: Why replace scored pistons?

Like Boatist said.
 

Dhadley

Supreme Mariner
Joined
Feb 4, 2001
Messages
16,978
Re: Why replace scored pistons?

Its a moot point actually. Since you have the motor apart once you measure the cylinders youll see it needs boring anyway. <br /><br />But to answer your question, once the piston has been hot enough to score like that the hardness is going or gone. Damage will continue. Its possible that at some point the aluminum from the piston will ball up and cause the piston to stick. At that point, if youre lucky, the motor will slow down and lock up. If youre not so lucky the piston will seize and the rest of the pistons will still be trying to move. Something has to give. At that point is usualy the rod or wrist pin. Not good.<br /><br />On a small motor like that it'll just usually seize up.
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: Why replace scored pistons?

Primary (Crankcase) compression suffers as well leading to bad idle, lean running, etc.
 

boatster

Petty Officer 1st Class
Joined
Jun 13, 2004
Messages
331
Re: Why replace scored pistons?

Ok,<br /><br />That sounds good. Thanks guys. BTW I'm supposedly getting a new block. Hopefully it just need a rehoning. We'll see. But I will put new pistons in there.
 
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