Re: zinc
If Ralph says the zinc will passivate itself in fresh, I'd say put a mag on it if they make them( I only know salt water stuff). Magnesium is more anodic than zinc so it ought to work better anyway. If you cant find one use a zinc and scrape it off now and then if you want. My experience tells me that galvanic corrosion is not much of a problem in fresh water with trailered boats. I bought a 25 year old fresh only aluminum motor that looked practically new, no corrosion , compared with any typical salt water run motor, and it didn't have any zincs. I put some on it and it corroded more in 2 years of salt service than the previous 25(mind you it didn't corrode badly at all, just from none to some). I don't think the corrosion I got was galvanic corrosion, just plain corrosion. Aluminum is one of the most corrosive metals but it is also self passivating, forms a protective oxidation shield that insulates it. Stray currents, bad battery hookups, that kind of thing is what can get you and that probably will not be a factor, but look at it as Dunaruna notes. Bad design causes it too. Area considerations...an aluminum plate with SS rivits is ok, but if you were to have a ss plate with aluminum rivets, it would eat those rivits up. The rivets would be sacrificial anodes and the big ss area would draw electrons from the rivits and accelerate the corrosion. In big equipment, pipelines , oil rigs, they set up electric currents to protect the metals...but nobody does that for typical outboard motor apps.