Donzi Magnum TUNNEL HULL

Tail_Gunner

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Jan 13, 2006
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That boat has a lot of secrets at this point i hope you have patience skill and money. I dont believe that a balsa core..but if it is run joey runnnnn.
 

MTboatguy

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Being honest with you and I have rebuilt a few boats over the years, that one would go to the dump and I would sell the trailer, then look for something that is in a little better shape to start my restoration career. That said, how are you with fiberglass work? Have you ever restored a boat? You are going to have to pull what ever floor that is in it and see what you got, or drill some core samples to figure it out, if it is a balsa core, then I can guarantee you it is water damaged and will need to be replaced.

It is a neet looking hull and the Donzi's were fun boats, but they don't lend themselves to being rebuilt all that easy.
 

NYGiants

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Being honest with you and I have rebuilt a few boats over the years, that one would go to the dump and I would sell the trailer, then look for something that is in a little better shape to start my restoration career. That said, how are you with fiberglass work? Have you ever restored a boat? You are going to have to pull what ever floor that is in it and see what you got, or drill some core samples to figure it out, if it is a balsa core, then I can guarantee you it is water damaged and will need to be replaced.

It is a neet looking hull and the Donzi's were fun boats, but they don't lend themselves to being rebuilt all that easy.
The floor was already pulled, It's just fiberglass at this point, as far as I can tell.
 
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MTboatguy

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The way that floor looks, it looks like a cored floor underneath that fiberglass. I would drill a couple of cores to see what comes out

At the worst, you will end up drilling a couple of holes through the hull into the tunnel area, which is easy to fix
 
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NYGiants

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The way that floor looks, it looks like a cored floor underneath that fiberglass. I would drill a couple of cores to see what comes out
Gotcha, I'll have to take a look tomorrow. FWIW the bottom looks to be in good shape.
 

chconger

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So you are looking at the floor there, but you cannot tell from looking at that if its has a wood core. Take a small drill and go into it, and see what kind shavings come out.

The thing was built for speed as the primary consideration, and Donzi made a lot of cored product. If the deck and the hull are cored, and wet, then your looking at 2X the work of a typical resto you see here. Your certainly taking the cap off and flipping

As far as "adding stringers"....basically the entire process is about replacing all the wood that is (or was) there. So no, I don't see the need to add anything that was not there when it was designed. I think your going to be entertained enough.

Cheers
Chris
 

Yacht Dr.

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I think conger is right..the cap looks to be cored. Looks like foam sheet core though. Ya got a ply deck though so check that out real good.

Back to the transom..I really think you would be making a big mistake doing this from the inside. IMO I think the factory did it from the outside.
If you think about it there is no way to completely build that transom into the mold. Its not like other boats where they can install the whole thing and then cap it. The cap is Half of the transom mating area. So the upper half of that thing was glassed from the inside only ( at least it look like a finish rail was there ). They certainly didnt glass wrap the deck where it says 'Magnum'. The transom might have been installed after the hull/deck was joined up..Glassed like hell on the inside and then glassed on the outside. Or even preglassed on the outside and then finished.

Im just sayin..you cut out the inside glass lams..then your left with a big hole. Now you have to glass inside and out instead of just out.

Is that a perfectly flat transom? If so you could get some formica..spray it with gelcoat..add a few 3 layers of mat..set your pre-made trans core on it..then pop it off. Glass/glue/smoogie that sucker in there and finish out the sides.

If you need to you can add extra build on the inside. In fact I would go around the hull/deck joint and look for places you need to glass tab. looks like someone tried to 'fix' a few places from the outside..but you do it from the inside ( all the way around if needed ).

Its been said that IF the bottom hull is a core sammy ( foam or balsa ) and wet..well then your kinda boned. If its solid glass your golden :)

Can you throw us some better pics of the transom/deck/hull joint please. Right there where the wood meets the sides/bottom ( especially the bottom half ).
 

Woodonglass

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Dec 29, 2009
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Once again I AM an Old Dumb Okie!!! Stepping Back and Taking a Hard Look and Thunkin about it there is NO way to do the transom in the Normal "inside out" way just as Yacht Dr is saying. I'm gunna "Butt Out" and "Listen and Learn"!!:eek::D;)
 

NYGiants

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I have a feeling the "inner skin" is just a layer of plywood with resin on it. this top picture is basically the middle of the "transom" where it meets the floor


 
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NYGiants

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I found out the question about the core. It is cored underneath that fiberglass...I'll have to take some samples today...wish me luck. This picture is from another guy who did a rebuild on a boat like this
 

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MTboatguy

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Figured it was probably cored, at least it does not look like the replacement core material is overly expensive.
 

chconger

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I also found this original brochure


Neat!.

I can not say I like where the throttle arm was placed in the ad.

I can believe the claims on turning in the ad. I can pull the wheel all the way over at top speed, on my little 11 foot mahogany version. She turns 180 like on rails..flat flat. No issue.

Also there is really no such thing as a "hole shot" any more..there is no transition to plane. Your just there.. instantly.


One unpleasant with these designs is a distinct lack of feeling secure in the boat. You sit up high on the tunnel and feel like you can be tossed out.

Another; with a tunnel hull shaped specifically like this, (with the inside walls of the tunnel perfectly vertical) at slower speeds, I find one side will grab a direction and then the other. Its only really stable at high speed.
 

NYGiants

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It looks like someone replaced the core at some point, and honestly dosent look like that hard of a job. Im going to split the cap from the bottom and do it right.
 

MTboatguy

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I to am surprised to see that throttle in that place in the ad, the couple of boats of this style that I have rode in and drove have had foot pedal set ups in them.
 

NYGiants

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I to am surprised to see that throttle in that place in the ad, the couple of boats of this style that I have rode in and drove have had foot pedal set ups in them.
yeah, ive seen a few with foot pedals too. mine had it mounted in the inner lip.
 

NYGiants

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checked the core, its literal mush and looks like potting soil.
 
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