HELP! Engine seized!

Luke415

Seaman Apprentice
Joined
Apr 4, 2016
Messages
42
So I bought a boat that was sitting for 5 plus years. Twin Merc 1998 150 XL OS 2 strokes. I was told both had a rebuild with new power heads about 7 years ago (then sat for 5 years), one has 80 hrs and one has 67 hours since rebuild (per timers on instrument panel). Did a spring/100hr tune up, both engines started up right away and sounded great. Took her for a test run. I heard an emergency beeping coming from the instrument panel. The fuel tank meter was not working (registered empty after I had filled the tank), so I thought it was possibly a low fuel warning. Both tell-tales were spitting well, I took a laser thermometer to each head and they seemed to be within the normal range (110-130 degrees). To my knowledge, the t-stats open at 140 so I thought it was even a little low. Still heard emergency beeping. Took the engines to about 2800-3000 rpms for several minutes, in gear. Temp on the starboard motor heads was now about 150, port was still around 110. Put her in gear again, got on a plane and all of a sudden the Starboard engine died.

Now the flywheel won't turn. If I take an 8" ratchet with a socket it will only turn about 10 degrees. Didn't want to force it with a larger ratchet or breaker bar...

I am worried and prepared for the worst. Rebuild? Could the emergency beeping have been an oil pressure or oil pump malfunction and I ran it without the engine getting oil? Any info or feedback is appreciated. This is what I did previous to starting the engines up:

-Changed fuel/water separators
-Changed in-line fuel filters
-Pumped out old gas out of tank, replaced with ethanol-free and added quicksilver quickcleen
-Changed all spark plugs
-New water pump and impellers
-New T-stats
-Changed gear oil
-Took off props and thrust hubs, cleaned, greased and replaced.
-Lubed all points recommended in service manual for spring tune up

Ideas anyone? FYI I am not a professional mechanic, I have just followed the service manual for everything I have done. Am I about to fork over a few thousand...? :(
 

flyingscott

Fleet Admiral
Joined
Apr 8, 2014
Messages
8,234
Take the lower unit off and see if it frees up if not you will need to take it apart. Which motor had the emergency alarm going off they should be separate. The Alarm could have been a low oil alarm.
 

Luke415

Seaman Apprentice
Joined
Apr 4, 2016
Messages
42
Take the lower unit off and see if it frees up if not you will need to take it apart. Which motor had the emergency alarm going off they should be separate. The Alarm could have been a low oil alarm.
The alarm was coming from the starboard engine, which I found out after I tuned the ignition off. I should have figured that out earlier, obviously. They are auto-mix 2-strokes with remote tanks fyi. Thanks I'll take the lower unit off and go from there...
 

flyingscott

Fleet Admiral
Joined
Apr 8, 2014
Messages
8,234
The alarm was coming from the starboard engine, which I found out after I tuned the ignition off. I should have figured that out earlier, obviously. They are auto-mix 2-strokes with remote tanks fyi. Thanks I'll take the lower unit off and go from there...

I know what motor you have and pretty sure there are tanks under the hood to. The main tank in the boat has a pump that fills the small tank on the motor if the tank on the motor gets low there will be an alarm. I could be wrong
 

Luke415

Seaman Apprentice
Joined
Apr 4, 2016
Messages
42
I know what motor you have and pretty sure there are tanks under the hood to. The main tank in the boat has a pump that fills the small tank on the motor if the tank on the motor gets low there will be an alarm. I could be wrong
You are correct. The small tank on the motor is still full of oil. Maybe a pump issue...?
 

flyingscott

Fleet Admiral
Joined
Apr 8, 2014
Messages
8,234
I do not know take the lower unit off first and see if it frees up if that doesn't work pull the heads.
 

sutor623

Rear Admiral
Joined
May 23, 2011
Messages
4,089
Man I can't believe you continued to run the motors through the warning alarm!?!?!
 

Dukedog

Captain
Joined
Oct 6, 2009
Messages
3,477
steady tone or oscillating tone? either way makes no difference now though!... get ya "debit card" out!
 

sullmate

Petty Officer 3rd Class
Joined
Dec 23, 2008
Messages
97
i agree the oil injection pump probably crapped out. I have the same engine 1997 and disconnected the oiler and run 50/1 premix, never had a problem.
 
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