I just finished my first patch job and got excellent results following
Woodonglass above and
http://www.bertram31.com/proj/tips/re-gelcoating.htm. I waxed each shot so I could sand the orange peel before the next shot. I was over killing, anal about getting a smooth base for my final shot.
I did make a couple beginner's mistakes. I failed to excavate my guffs deep enough to get the finished epoxy/fairing compound filler well below the finished surface before shooting the gel coat. My between - layer sanding started to show the red filler. I should have aborted, and resanded the filler .020-.030" min below the finished surface, and restart the build up process. Instead, I piled on another layer or two, and sanded just enough to get thru the final orange peel and started the finishing process.
I ended up with invisible, factory gloss patches - looking from straight on, but that .005-.015" high finished layer sticks out like a sore thumb when viewed from any angle. I'll live with it until I have more guffs to fix, and rework these three areas.
Final goof: When they say thoroughly clean your HVLP gun w/in 5-6 min. of loading the paint cup, they mean THOROUGHLY. Just spraying acetone until it is clear doesn't cut it. After three shots, my gun died. There was a layer of cured gelcoat around the needle, and in the cup's feed hole. I bought a nice, $40 gun that worked fine for layering, but buying another was the price of learning. Cleaning means removing the spray cap, nozzle, needle and cup, and immersing it in acetone, then brushing everything clean.