I am chasing an idle issue with this engine. We have the oil side of the vro pump blocked and just pre mix 50:1. It will not idle fully trimmed down. The idle timing is at 4 degrees btdc which is with the idle screw on the timer base damn near full out. Yes i understand there is no idle timing spec, i'm just stating that it's fairly advanced and barely idles. It will barely idle at 800 in neutral and goes down to about 500 and dies in gear in the water. If you trim it up you can get it to barely idle in gear then it runs fine once on plane. At start up and low idle it smokes like hell! The idle screams on the muffs. This powerhead was rebuilt by a marina a few years ago. It has 127 psi of compression on all 4 cylinders. So far i have done the following things.
rebuilt carburetors
removed reed valves for inspection
removed welch plugs and cleaned calibration ports in the throttle body - epoxied over each welch plug after installing new
performed a link and synch
verified spark on all 4 cylinders with timing light while barely idling
rebuilt primer solenoid and removed the lines to verify the primer is not stuck open while idling
all new recirc valves and black plastic check valve - verified the recirc valves are working as well with press tester
removed vro pump and inspected diaphragms - also press tested each side of diaphragm - pulse hose bone dry.
the stator, timer base, and power pack were replaced a few years ago. oem stator/timing base, cdi power pack.
replaced thermostats and verified each cylinder head is around 140-150 degrees.
engaging the primer solenoid does not help
while barely idling there is no carb flooding over while looking down the throat of each carb
putting your hand over each carb causes fuel to puddle in the carb throat
Does anyone have any ideas?
Thank you for your time!
Brian