Voltage regulator question

NicholasP

Seaman
Joined
Jul 28, 2012
Messages
59
What does a voltage regulator do? I took my skiff in to have a tach installed (i'm not the best with wiring) and the shop calls me back to say that my boat isn't working once the tach was hooked up because my voltage regulator was completely fried ("the wires were melted together, this must have happened while you were running the boat"). This seems weird to me because the boat has run fine for years (apparently *without* a working voltage regulator). He then said that because the voltage regulator was fried, when they went to test the motor, it burned out the solenoid. On top of all this he's saying it took 4.5 hours to install the tach and replace the voltage regulator. I know that's a bit off topic, but now I'm questioning this shops ability / honesty...

This is a 2003 50HP mercury 2 stroke. Anyone who is willing to share some info, I would appreciate it.

Thanks
 

tpenfield

Moderator
Staff member
Joined
Jul 18, 2011
Messages
18,452
Well, you might not believe this, but a voltage regulator regulates the voltage that the stator/alternator is generating. The shop does sound a bit incredulous.
 

NicholasP

Seaman
Joined
Jul 28, 2012
Messages
59
So it regulates the voltage that flows to the engine from the stator/alternator or it regulates the voltage that flows out of the engine (if there is any) ? I guess I'm trying to figure out what the voltage regulator does if it was apparently damaged/inoperable for the 5 years I've had the boat, given I've operated the skiff with no problems.

Thanks
Nick
 
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Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
The voltage regulator is the last piece in the charging system for the battery. The stator generates an AC (alternating current) as the engine is running. That AC current must be converted to DC (direct current) because that's what the battery needs to charge and what it delivers to the engine for starting and to the accessories. That conversion is done by the rectifier which may be a separate part or it may be integrated into the regulator (thus it would be a rectifier/regulator). The regulator part of the system, as it's name implies, controls level of the output voltage going to the battery. Although we think of the electrical system on a boat as 12 volts, with the engine running, the voltage would typically be in 13 - 14.5 volts in order to properly charge a 12 volt battery.Some engines do not have a regulator but they do still require a rectifier. In those systems the voltage can run up to 17 or even 18 volts which over a long run could eventually damage a battery. So most newer engines and almost all larger engines have a voltage regulator. Now then to your service guy's statement about the trying to start the engine took out the solenoid because of the regulator. That's a bogus claim. When starting your engine the battery feeds current directly to the solenoid (essentially a very big switch) which is actuated when the key is turned to START. Current is not even passing through the regulator until the engine starts and then it would be in the other direction which could not take out the solenoid because it is not even actuated at that point. Yes -- your motor could indeed run without a functioning regulator but the battery would likely have gone dead (depending on how much you used the boat) because it was not being charged. I think this guy screwed up and is now trying to cover his tracks by placing the blame on you. For all you know, the regulator he showed you may not have come off your engine but is one he uses to cover mistakes. Keep in mind here, many "technicians" are not trained -- they have simply survived turning wrenches on boat engines. They have little or no electrical knowledge/training and events like yours happen way too often. But we have only your story to go with so unless we heard the story from the other guy, all of this is speculation on my part.
 

sam am I

Commander
Joined
Jun 26, 2013
Messages
2,169
the shop calls me back to say that my boat isn't working once the tach was hooked up because my voltage regulator was completely fried

Impossible......

The boat would not have ran before hand with if this was the case! Hooking up a tach to a "completely fired" reg would have NEVER stopped the boat from running IF, as I said, it were running prior to taking it to them. The tach is floating out in space as far as the engine is concerned and is an independent subsystem to the entire electrical system.

Total BS!! Hooking a tach up to a good or bad reg would have no effect on the motor running unless the tach was shot/shorted internally then somehow melted the wires in the process when it was being hooked up.

He then said that because the voltage regulator was fried, when they went to test the motor, it burned out the solenoid

Impossible......

The battery is the solenoid's energy source and energizes the coil of the solenoid through a ig switch "start" contacts where one contact wired directly to the batt and the other contact wired to the solenoid's "+" contact.

Total BS again, if the reg was fired and for example shorting internally, it presents a load to the system to ground if anything and would have drained/shorted your batt to ground. Has absolutely nothing to do with the solenoid.

Thieves
 
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