Mysterious electrical problem on a 1988 mercruiser 4.3

Classic88

Cadet
Joined
Apr 12, 2019
Messages
9
Im restoring this old boat and am running into a phantom electrical problem. Some gauges aren’t working, but in investigating, I’m finding that their power supply is fluctuating and maxes out at something like 11.2 volts with the engine off but a fully charged battery. The bilge pump is new but only sometimes can pump strongly enough to clear the bilge, so I’m assuming this is a power problem too. Where should I look to try and track down the source of the difficulty?
thank you!
 

GA_Boater

Honorary Moderator Emeritus
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May 24, 2011
Messages
49,038
Clean all power connectors, including grounds. Sounds like an electrical corrosion issue or loose connection.
 

wellcraft-classic210

Master Chief Petty Officer
Joined
Sep 22, 2010
Messages
839
Yes -- not to b overlooked on checks is the ground wire back to the engine -- often bolted on the port motor mount
 

Bondo

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Staff member
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Apr 17, 2002
Messages
71,310
Clean all power connectors, including grounds. Sounds like an electrical corrosion issue or loose connection.

Ayuh,....... Welcome Aboard,...... Especially the grounds,.......

All yer connections need to be clean to shiny metal Clean, from the battery, onward,.....
 

Classic88

Cadet
Joined
Apr 12, 2019
Messages
9
Thanks, everyone, for these great tips. I’m cleaning connections and think there’s already an improvement. But here’s a question: I’m noticing that voltage is about 12.6 at the fuses at the helm, but after the ignition it drops to about 11.6. Could this mean a faulty ignition?
 
Joined
Apr 21, 2017
Messages
74
Im restoring this old boat and am running into a phantom electrical problem. Some gauges aren’t working, but in investigating, I’m finding that their power supply is fluctuating and maxes out at something like 11.2 volts with the engine off but a fully charged battery. The bilge pump is new but only sometimes can pump strongly enough to clear the bilge, so I’m assuming this is a power problem too. Where should I look to try and track down the source of the difficulty?
thank you!

Sounds like a bad ground to me. I would make sure you have proper voltage at battery 1st to rule that out then I would unmake, clean and remake any ground terminals and or connections that look suspect.
 
Joined
Apr 21, 2017
Messages
74
Thanks, everyone, for these great tips. I’m cleaning connections and think there’s already an improvement. But here’s a question: I’m noticing that voltage is about 12.6 at the fuses at the helm, but after the ignition it drops to about 11.6. Could this mean a faulty ignition?

Bad connection on load side of fuse panel. Either 1 of 2 issues. Either load side terminals of panel are compromised or bad terminal connections.
 

GA_Boater

Honorary Moderator Emeritus
Joined
May 24, 2011
Messages
49,038
One way to chase ground faults is to use a long piece of wire connected to the ground post on the battery. Use the wire as the negative for your meter and set it on a low OHMs scale. Probe the the ground connections with the positive meter lead. You are looking for high resistance.
 
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