This is my first time replacing a transom, so I am just relaying how I am doing it. Hopefully others will respond with advice.
I believe the transom I removed was original. I did not see any evidence that areas had been disassembled to remove it in the past, but I don’t know for sure.
i used the aluminum sheet as a guide for the angle I would need to match. I cut the plywood about an inch larger than the aluminum sheet and then I slid it in the boat, it was to big, so I kept cutting a blade thickness off of the edge till it fit. I would suggest not trimming out the motor mount area until you have the outboard edges correct. Mine was a very tight fit thickness wise and you will need some part of the plywood to grab onto to get it back out.
I have my new plywood epoxied and ready to be installed. The center of the holes for the tie downs wound up about 1 1/4 inch from the edge of the plywood.
when you put the new plywood in, it is going to be very tight thickness wise, at least on mine it was, I had to tap it in with a mallet to get it to seat all the way, but because my splash well was removed, I could see where the plywood was getting hung up.
adding 2 pics, one shows distance from edge of plywood to tie down, the other is when I did a fit of the plywood so I could predrill the holes I needed, it also shows the extra area of plywood I had in order to grab onto to remove it.
i have a thread of my rebuild going
https://forums.iboats.com/forum/boa...r/10781271-complete-rebuild-17ft-bluefin-s170