This question on post 61 seemed to go unanswered...?
As in some reference, is item numbers 2 and 3 in place?,
https://www.mercruiserparts.com/bam/subassemblydetail/37744147/28149300
We kindly ask that you confirm the item fits your needs before purchasing.
www.ebay.com
If we say the item works, then it was tested to the best of our ability.
www.ebay.com
Also post 13 needs attention.... Is there gas in the vacuum line / coming out of the fuel regulator? See hose A / 46,
https://www.mercruiserparts.com/bam/subassemblydetail/37744147/28149300
Also in one of the videos above, the flame arrestor (#38) appears extremely black and dirty, have you cleaned it? ran the engine with it off and/or another one when you swapped plenums? Hope the engine isn't starving for air.
One sensor wasn't physically mentioned as being swapped out and tried but I suspect it was tried with the swapped out plenum is of the
MAP sensor itself.
Have you tried a new/another used MAP by itself? I saw you unplugged it, etc. but have you inspected the MAP seal too (Item number 20)? They become compromised.
This may sound dumb but in the past I had found 2 bad MAP sensors by accidentally putting/resting my forearm down on the top of the (454/502 MPI) map sensor while the engine was running and found the particular issue the engine was having as the weight changed the engines behavior to normal... Try touching the MAP sensor...
Try swapping item number 17 just because,
https://www.mercruiserparts.com/bam/subassemblydetail/37744137/28149300
Engine temp is reaching 154 degrees minimum? I saw 132.8 in one of the posts above not answered.
Item number 18 in place,
https://www.mercruiserparts.com/bam/subassemblydetail/37744139/28149300